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BD4603

17

TLGS625

TR

OUBLESHOO

TING GUIDE

Problem(s) 

Possible Cause(s) 

Suggested Solution(s) 

Wheel dulls quickly,

grit falls off.

1. Depth of cut too great.

2. Wheel is soft.

3. Wheel diameter too small.

4. Bad wheel dress.

5. Defective wheel bonding.

1. Slow down the rate of movement

    of the workpiece into w heel.

2. Wheel too soft for the material.

    being ground, select harde r bond.

3. Replace the wheel.

4. Dress the wheel.

5. Consult manufacturer of grinding

    wheel.

Wheel clogs and

workpiece shows

burn marks.

1. Wheel is too hard.

2. Feed rate too slow.

3. Bad wheel dress.

4. Coolant required.

1. Wheel too hard for the material

    being ground, select softer bond .

2. Increase the rate of movement of

    the workpiece into wheel.

3. Dress the wheel.

4. A dd optional coolant system or

    introduce coolant by hand.

Summary of Contents for TLGS625

Page 1: ...STRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product TLGS625 2 X 28 BELT AND 6 WHEEL BENCH GRINDER SANDE...

Page 2: ...x 28 Wheel size TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFETY GUIDELINES 4 PACKAGE CONTENTS 7 KEY PARTS DIAGRAN 8 ASSEMBLY INSTRUCTIONS 10 OPERATION 12 MAINTENANCE 15 TROUBLESHOOTING GUIDE 17 EXPLONED...

Page 3: ...uently Do not start the tool if the grinding wheel is in contact with the workpiece Always ensure the safety guards are attached correctly and do not operate the bench grinder without the guards attac...

Page 4: ...ly tightened 18 Remove adjusting keys and wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury 19 Never forc...

Page 5: ...ll grounded cord connected machines In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 6: ...An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table shows the correct gauge to use depending on the cord length If in doubt use the next heavier...

Page 7: ...tor 1 Hex column screw M5x12 1 Flat washer D5 2 Coolant tray Philips screw flat washer spring washer M5X10 2 1 1 1 Spark deflector 2 2 1 Pressing block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 No 1 2 3 4 E...

Page 8: ...PARTS DIAGRAN TLGS625 1 2 4 3 5 6 7 8 No Description Qty 1 LED work light 1 2 Sanding belt Work table deflector 1 3 ON OFF switch 1 4 Coolant tray 1 5 Tool rest 1 6 Grinding wheel 1 7 Eyeshield assy...

Page 9: ...t be positioned between the grinding wheel and the operator s face to protect the operator from flying debris This is not a rep lacement for safety glasses To install the spark guard and eye shield 1...

Page 10: ...operning is 1 1 2in in diameter and can be connected to a utility vacuum or a dust collector To connect the dust port to a dust collection system 1 Place a hose clamp over the dust hose 2 Slide th ho...

Page 11: ...n produces sparks DO NOT allow anyone to stand in the path of the sparks DO NOT grind near flammable liquids or gases Wear the proper protective clothing Remember that particles flying off of a grindi...

Page 12: ...the ON position Figure 7 3 Allow the machine to run for at least 1 full mi nute to make sure that the grinding wheel is not going to fly apart and injure you then move to the front of the machine 4 G...

Page 13: ...rly care for your wheel follow these tips Always transport store and handle wheels with care Wheels may be damaged if they are dro pped or if heavy objects are stacked on them Select the right grindin...

Page 14: ...LACING WHEELS The wheel guard assembly must be re moved in order to mount or dismount a grinding wheel To remove mount a wheel 1 Disconnect the grinder from the power supply 2 Remove the three Phillip...

Page 15: ...e right hand sanding belt cover as shown in Fig13 and remove the cover 3 Loosen the sanding belt tension knob as shown in Fig14 4 Pull the sanding belt tension knob down with one hand and work the san...

Page 16: ...e being blown or circuit breakers tripped 1 Overloading due to binding 2 Defective plug 3 Defective cord 4 Defective switch 1 Clean around wheels and shaft and or replace bearings 2 Replace plug 3 Rep...

Page 17: ...into w heel 2 Wheel too soft for the material being ground select harde r bond 3 Replace the wheel 4 Dress the wheel 5 Consult manufacturer of grinding wheel Wheel clogs and workpiece shows burn mark...

Page 18: ...18 EXPLONED VIEW TLGS625...

Page 19: ...g Screw 1 42 Hex Bolt M5X 10 2 43 Fixing Disc 1 44 Work Table Deflector 1 1 6 1 7 Philips Screw Flat Washer Spring WasherAssy M5x10 M4x8 3 45 Flat Washer D5 4 46 Limit Plate 1 47 Coolant Tray 1 48 Hex...

Page 20: ...20 BD4603 TLGS625 Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY WARRANTY info toolots com...

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