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BD4603

SAFETY GUIDELINES

3

TLGS625

       GENERAL SAFETY GUIDELINES 

       BEFORE USING THIS POWER 

       TOOL

• Operate in a safe work environment. Keep 

   your work area clean, well lit and free of 

   distractions.

• Keep anyone not wearing the appropriate s

   afety equipment away from the work area.
• Store tools properly in a safe and dry location.

  Keep tools out of the reach of children.
• Do not install or use in the presence of flam-

   mable gases, dust or liquids.
•  Always wear impact safety goggles that 

   provide front and side protection for the eyes.

   Wear a full-face shield if your work creates 

   metal filings or wood chips. (Eye protection 

   equipment should comply with ANSI Z87.1 

   standards.)
• Wear gloves that provide protection based on 

   the work materials or to reduce the effects of 

   tool vibration.
• Non-skid footwear is recommended to main-

   tain footing and balance in the work  environment.
•  Wear the appropriate rated dust mask or 

   respirator.
• Do not operate any tool when tired or under

   the influence of drugs, alcohol or  medications.
• Avoid wearing clothes or jewelry that can b-

   ecome entangled with the moving  parts of a 

   tool. Keep long hair covered or bound.
• Do not overreach when operating the tool. 

  Proper footing and balance enables better 

  control in unexpected situations.
• Securely hold the material using both hands.

   Applying the material to the grinder with only 

   one hand can result in a loss of control.
• Never use a tool with a cracked or worn gri-

   nding wheel. Change the grinding wheel

   before using.
• Replace cracked wheel immediately. Use only 

   flanges supplied with the grinder.
• Clean dust and debris from beneath the gri-

   nding wheels frequently.
• Do not start the tool if the grinding wheel is in

  contact with the workpiece.
• Always ensure the safety guards are attached 

  correctly and do not operate the bench grinder 

  without the guards attached. Adjust the dista-

  nce between the wheel and the tool rest to 

  maintain a 1/16 in. or less separation as the 

  diameter of the wheel decreases with use.
• Use an appropriate dust respirator when working 

   for an extended period of time. This will help 

   prevent breathing in the fine dust created while

  grinding.
• Do not grind on the sides of grinding wheels 

   unless they are specifically designed for that 

  purpose.
• Before using the tool on the workpiece, run the

   tool at the highest speed, without a load, for at 

   least 30 seconds in a safe position. Stop im-

  mediately if there is any vibration or wobbling 

  that could indicate poor installation or a poorly 

   balanced grinding wheel. Check the tool to 

   determine the cause.
• Do not allow the motor to overload or overheat. 

  Take breaks to rest the tool.
• Do not subject the grinding wheel to any lateral 

  pressure as it may damage the tool or cause

  it to kickback.

ADDITIONAL SPECIFIC SAFETY 

RULES

1. Only use a grinding wheel with the correct arbor 

    size and shape that matches the grinder’s 

    spindle.

2. Ensure the grinding wheel has a clean edge. 

    Check the grinding wheel for wear or chipping

    and replace if necessary.

3. Never install more than one grinding wheel at 

    a time unless the tool and wheels are design-

    ed for that purpose.

4. A large amount of sparks will be created when 

    working with a grinding wheel. Hold the tool 

    so that sparks fly away from you and other

    persons or flammable materials. Have a fully 

    charged fire extinguisher present.in the event

    of a fire.

5. Do not subject the grinding wheel to any 

    lateral pressure as it may damage the 

    tool or cause it to kickback.

Summary of Contents for TLGS625

Page 1: ...STRUCTION MANUAL IMPORTANT For your own safety read and follow all of the Safety Guidelines and Operating Instructions before operating this product TLGS625 2 X 28 BELT AND 6 WHEEL BENCH GRINDER SANDE...

Page 2: ...x 28 Wheel size TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFETY GUIDELINES 4 PACKAGE CONTENTS 7 KEY PARTS DIAGRAN 8 ASSEMBLY INSTRUCTIONS 10 OPERATION 12 MAINTENANCE 15 TROUBLESHOOTING GUIDE 17 EXPLONED...

Page 3: ...uently Do not start the tool if the grinding wheel is in contact with the workpiece Always ensure the safety guards are attached correctly and do not operate the bench grinder without the guards attac...

Page 4: ...ly tightened 18 Remove adjusting keys and wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury 19 Never forc...

Page 5: ...ll grounded cord connected machines In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is e...

Page 6: ...An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table shows the correct gauge to use depending on the cord length If in doubt use the next heavier...

Page 7: ...tor 1 Hex column screw M5x12 1 Flat washer D5 2 Coolant tray Philips screw flat washer spring washer M5X10 2 1 1 1 Spark deflector 2 2 1 Pressing block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 No 1 2 3 4 E...

Page 8: ...PARTS DIAGRAN TLGS625 1 2 4 3 5 6 7 8 No Description Qty 1 LED work light 1 2 Sanding belt Work table deflector 1 3 ON OFF switch 1 4 Coolant tray 1 5 Tool rest 1 6 Grinding wheel 1 7 Eyeshield assy...

Page 9: ...t be positioned between the grinding wheel and the operator s face to protect the operator from flying debris This is not a rep lacement for safety glasses To install the spark guard and eye shield 1...

Page 10: ...operning is 1 1 2in in diameter and can be connected to a utility vacuum or a dust collector To connect the dust port to a dust collection system 1 Place a hose clamp over the dust hose 2 Slide th ho...

Page 11: ...n produces sparks DO NOT allow anyone to stand in the path of the sparks DO NOT grind near flammable liquids or gases Wear the proper protective clothing Remember that particles flying off of a grindi...

Page 12: ...the ON position Figure 7 3 Allow the machine to run for at least 1 full mi nute to make sure that the grinding wheel is not going to fly apart and injure you then move to the front of the machine 4 G...

Page 13: ...rly care for your wheel follow these tips Always transport store and handle wheels with care Wheels may be damaged if they are dro pped or if heavy objects are stacked on them Select the right grindin...

Page 14: ...LACING WHEELS The wheel guard assembly must be re moved in order to mount or dismount a grinding wheel To remove mount a wheel 1 Disconnect the grinder from the power supply 2 Remove the three Phillip...

Page 15: ...e right hand sanding belt cover as shown in Fig13 and remove the cover 3 Loosen the sanding belt tension knob as shown in Fig14 4 Pull the sanding belt tension knob down with one hand and work the san...

Page 16: ...e being blown or circuit breakers tripped 1 Overloading due to binding 2 Defective plug 3 Defective cord 4 Defective switch 1 Clean around wheels and shaft and or replace bearings 2 Replace plug 3 Rep...

Page 17: ...into w heel 2 Wheel too soft for the material being ground select harde r bond 3 Replace the wheel 4 Dress the wheel 5 Consult manufacturer of grinding wheel Wheel clogs and workpiece shows burn mark...

Page 18: ...18 EXPLONED VIEW TLGS625...

Page 19: ...g Screw 1 42 Hex Bolt M5X 10 2 43 Fixing Disc 1 44 Work Table Deflector 1 1 6 1 7 Philips Screw Flat Washer Spring WasherAssy M5x10 M4x8 3 45 Flat Washer D5 4 46 Limit Plate 1 47 Coolant Tray 1 48 Hex...

Page 20: ...20 BD4603 TLGS625 Having Problems Give us a chance to help you before returning this product Email After the phone 844 866 5687 ONE YEAR LIMITED WARRANTY WARRANTY info toolots com...

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