Town & Country Fireplaces TC54.NG02D, Installation Instructions Manual

Page 1: ...d be kept together Refer to the Installation andOperatingInstructionsforpropergassupply safety requirements and operating instructions 060317 20 5056 4256202D TC54 COUNTRY HOME BURNER KIT PART TC54 NG02D For TC54 Series D Fireplaces INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference ...

Page 2: ...uding pilot and manifold Log grate including upper burner 3 way gas connector Ember material two bags not shown Country home log set not shown Hardware package not shown Figure 1 Country home package contents Note If converting this fireplace from natural gas to propane at the same time as installing this new log set complete the propane gas conversion See Propane Conversion on page 11 first to av...

Page 3: ...screws once the lower burner has been fitted onto the keyhole slots Figure 5 4 Replace insert the 3 ceramic filler pieces into the center of and to the upper left and right hand side of lower burner Figure 6 5 Connect the pilot gas tube to the gas manifold using a 1 2 wrench and feed the ignition and flame sensor wires Figure 7 through the bulk head plate by pushing them through into the con trol ...

Page 4: ...will connect the upper and lower burners to the gas supply mani fold Begin by attaching the center leg of the connector to the gas fitting located onto the bulk head Figure 12 Continue by connecting the two remaining legs of the connector to the upper and lower burners Figure 13 The fittings on the connectors use a 7 16 wrench Figure 9 Securing left side of grate to firebox floor Figure 10 Securin...

Page 5: ... them so that they have on opening gap of 1 8 of an inch Figure 16 and Figure 17 This setting is for natu ral gas Center leg of gas connector Figure 12 Attaching gas connector to bulkhead fitting Upper gas connection Lower gas connection Figure 13 Gas connector to upper and lower burners Interface module Flame sensor Ignition wire red Figure 14 Interface module Lower burner shutter adjustment Uppe...

Page 6: ...C54 Burner Kit lower shutter TC54_NG02D_060317 20 Note The panel set can be installed at any time before during or after the burnerkithasbeeninstalled Cautionshouldbetakentomakesurethat the log grate does not scratch the panels during installation 6 5056 4256202D ...

Page 7: ...ore adding the ember material please ensure that the 3 ceramic fibre filler pieces are correctly located in the burner as shown in Figure 18 Two bags of ember material are shipped with the fireplace and need to be installed to ensure opti mum performance and flame appearance Pull apart the material into ember size pieces approximately 1 squares and gently place them into the lower burner pan Figur...

Page 8: ... of the log with the square slot onto its positioning pin Then finish by plac ing the left side of the log with the round hole onto its positioning pin Once the first log is in place it will hide the upper burner Figure 22 Figure 20 Ember material on lower burner Figure 21 First log positioning pins Figure 22 First log placement Figure 23 Second log positioning pins 4 Locate the positioning pins f...

Page 9: ...he positioning pins for the third log The pin for the right side of the third log is located on log grate the pin for the left side of the log is located on top of the first log Figure 25 7 Place the right hand side of the third log onto its pin before setting the left hand side of the log down onto the first log Figure 26 8 Place the fourth log so that it rests partly on the firebox floor while t...

Page 10: ...he left support the lower end will rest on the floor Figure 28 10 Place the sixth log into the gap created by the second log This will hide the gap Figure 29 11 Place the seventh and last log front and center on the floor Figure 30 12 Spread the remaining ember material around on the floor to cover any part of the lower burner which may be showing Figure 31 Completed log set 10 5056 4256202D ...

Page 11: ...his kit The instal lation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion Note Factory supplied components must be used to ensure correct input After conversion confirm proper manifold pressure...

Page 12: ...e securing screw which attaches the upper burner to the log grate and remove burner tube Figure 37 Figure 36 Lower air shutter fully opened Figure 37 Upper burner securing screw location Figure 38 Replacing upper burner orifice 6 Remove the old orifice Apply a small amount of pipe joint compound to the threads of the new orifice marked 2 26 mm and secure with a 1 2 wrench Figure 38 7 The pilot mus...

Page 13: ...is in the natural gas position Tighten the pilot head once the pilot band is in its new position 9 The gas valve assembly must be converted for Propane Gas The hardware and full instructions are included in the SIT conversion kit Access to the gas valve assembly is made through the side wall panel Figure 42 Figure 42 Gas valve access panel 10 Once the conversion is complete a new propane conversio...

Page 14: ...emove the fitting and replace the plug Thread sealant will be required to ensure a gas tight connection Correct gas pressure requirement Supply Pressure Natural Gas Minimum 5 0 wc Maximum 13 9 wc Manifold Pressure Maximum 3 5 wc Minimum 1 6 wc Note To test the gas pressure turn off the gas supply before removing the plug from the supply pressure test port or mani fold pressure test port There are ...

Page 15: ...accumulation and or the flames are long dark and stringy The shutter may also be opened to enhance the Ember Material glow and lessen the flame height Caution Burner area may be hot Turn off the fireplace and allow the unit to cool before proceeding To Adjust See Figure 47 1 Open and remove window frame and set aside See Window Frame Removal section found in the Installation and Operating Instruct...

Page 16: ...LD WELDED ASSEMBLY TC42 90881WLD 6 FITTING DORMONT BURNER SUPPLY 5019 221 7 ORIFICE NG 29 5022 135 8 FLEX 1 4 LINE DORMONT 5019 225 9 FITTING ORIFICE INLET included with upper burner bracket 10 UPPER BURNER BRACKET TC54 81875 11 1 2 14NPT BRASS LOCKNUT included with upper burner bracket 12 FLEX 1 2 LINE DORMONT 5019 223 13 T CONNECTOR FITTING 5019 013 14 BURNER TC54 REAR 5011 8302 LOG SET COMPLETE...

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ...wnandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada 2017 Copyright Pacific Energy Fireplace Product LTD Reproduction adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws ...