Town & Country Fireplaces TCWS.54NGST03D, Installation Instructions Manual

Page 1: ...to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions Visit www townandcountry com for the most recent version of this manual INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference ...

Page 2: ...ge 3 Diamond Burner Installation 4 Propane Conversion 13 Conversion procedure 13 Gas Pressure Check 16 Correct gas pressure requirement 16 Burner Flame Adjustment 17 Optional Long Beach Log Set Installation 18 Log Placement 18 Lights Wiring Diagram 22 Replacement Parts 23 2 ...

Page 3: ...s These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions Visit www townandcountry net for the most recent version of this manual INSTALLER Leave this manual with the appliance CONSUMER Retain t...

Page 4: ...e Propane Conversion on page 13 before proceeding Diamond Burner Installation Figure 1 Inserting secondary floor panel into the right side Figure 2 Right hand panel in place with its wires brought out from under it NOTE For purposes of clarity the Front of the fireplace shall be the side which has access to the electrical connection compartment cover the connection to the gas valve and the side wh...

Page 5: ...nel into the left side of the firebox As the panel is lowered feed its two lights wires into the same grommet as was done with the wires from the right hand floor panel Also feed the pilot assembly through the square opening in the panel Figure 4 Grommet Figure 3 Wires through grommet Figure 4 Inserting secondary floor panel into the left side TCWS 54NGST03D_210417 24 5056 425181D 5 ...

Page 6: ...ontrol compartment punch out one of two available knockouts located in the electrical connection compartment install a plastic grommet not included to protect the wires and feed the wires into the compartment Figure 6 Figure 5 Lights wiring coming from grommet Figure 6 Threading wires through knockout TCWS 54NGST03D_210417 24 5056 425181D 6 ...

Page 7: ... Neutral incoming line See Lights Wiring Diagram on page 22 Reinstall the electrical connection compart ment cover 8 Return to the firebox and secure the two secondary floor panels with four T20 screws for each of the two panels 9 From the REAR of the fireplace position one of the two burners on an angle and attach the pilot assembly to the burner leg using two Robertson screws provided Figure 8 N...

Page 8: ...e 9 Securing the burner leg to the secondary floor panel 3 16 Open for Propane Gas Fully closed for Natural Gas Figure 10 Shutter gap settings TCWS 54NGST03D_210417 24 5056 425181D NOTE Check air shutter for correct fuel setting before proceeding further Both burner shutters are to be set the same Fully closed for NATURAL GAS and 3 16 open for LIQUID PROPANE CAUTION The burners should be tightly b...

Page 9: ...ainer clips location 12 Remove the panel retainer clips from both sides of the upper firebox in preparation for side panel installa tion Figure 11 There are two clips on each side of the firebox Figure 12 Side panel Figure 13 Side panel installation TCWS 54NGST03D_210417 24 5056 425181D 9 ...

Page 10: ... so that its legs rest on the secondary floor The side of the tray with the mesh strip crossing over from one side to the other must be positioned over top of the pilot assembly Screw down the ends of the tray to the ledge of the side panels two on each side Figure 15 Mesh cross over must be positioned over the pilot assembly Figure 15 Burner Tray TCWS 54NGST03D_210417 24 5056 425181D 10 ...

Page 11: ...points for each burner Figure 16 17 Place the two porcelain edge panels into the fireplace with the narrow edge facing the center of the fire place Figure 17 and Figure 18 The edge panels rest in place and are not screwed down Screws Screws Figure 16 Mesh burner tray installation Figure 17 Edge panels TCWS 54NGST03D_210417 24 5056 425181D 11 ...

Page 12: ...the small protrusion above the pilot flame clear of glass Figure 19 19 Install the glass doors to finish the Diamond Burner Kit installation Figure 19 Bump in mesh for pilot flame TCWS 54NGST03D_210417 24 5056 425181D Narrow edge toward center of fireplace Figure 18 Edge panel profile 12 ...

Page 13: ...ied in the manufacturer s instructions supplied with the kit If this unit is to be used on propane convert as follows using the components supplied with the propane gas conversion kit Propane conversion kit part number is TCWS 54DSTLPKIT Note Factory supplied components must be used to ensure correct input After conversion confirm proper manifold pressure CAUTION The gas supply and electrical powe...

Page 14: ...opane gas orifices included in the conver sion kit Apply a small amount of pipe joint compound to the threads of the propane burner orifice to ensure a good seal before screwing it into the manifold 5 Loosen the primary air shutter screw on each burner open the shutter to give a gap of 3 16 and re tighten Figure 22 6 With a 7 16 wrench loosen the pilot head on the pilot assem bly Figure 23 Figure ...

Page 15: ...justment band over Figure 25 and ensure that the hole in the orifice band is showing 8 Remove access panel to gain access to the gas valve for propane conversion 9 Complete the gas valve con version from natural gas to propane gas according to the instructions included in the SIT propane gas conversion kit 10 Once conversion is complete fill out and affix the gas con version label Figure 26 to the...

Page 16: ...t or manifold pressure test port Verify gas pressures with the fireplace lit and on the highest setting Manifold pressure test port Inlet pressure test port Figure 27 Pressure test ports 1 Remove the plug from the pressure test port using a 3 16 hex key Figure 27 2 Thread the extension test fit ting into the open port Figure 28 3 Attach a pressure gauge onto the fitting 4 When testing is complete ...

Page 17: ...osits Evaluate flame appearance after the fireplace has reached operating temperature See Figure 29 for proper flame pattern Open primary air if the window glass and firebox have carbon accumulation and or the flames are long dark and stringy The shutter may also be opened to lessen the flame height Burner Flame Adjustment NOTE Proper air shutter setting is required The flame should be just orange...

Page 18: ... circumference of the glass tray while the other four will duplicate the pattern of the of the first four Images shown exclude the Diamond glass placement for clarity 1 Place log 1 so that its outer edge is almost at the furthest edge of the tray Figure 31 Log 1 x 2 pieces Log 2 x 2 pieces Log 3 x 2 pieces Log 4 x 2 pieces Figure 30 Contents of Long Beach log set Edge Panel Edge Panel Figure 31 Lo...

Page 19: ...uld have a vertical alignment Edge Panel Edge Panel Location post for 3rd log Figure 32 Log 2 placement Edge Panel Edge Panel Location post for 4th log Figure 33 Log 3 placement 3 The 3rd log has a socket on the bottom of one end which will fit onto the location post of the 2nd log Once the socket and location post have been mated move the opposite end of the 3rd log toward the edge panel so that ...

Page 20: ...f the 3rd log Fit the 4th log over the location post and let the opposite end rest on the glass at about a 1 o clock position Figure 34 5 Repeat the previous steps to complete the log set installation Figure 35 Edge Panel Edge Panel Figure 34 Log 4 placement Edge Panel Edge Panel Figure 35 Completed log placement 20 ...

Page 21: ...Figure 36 Example of desirable flame pattern TCWS 54NGST03D_210417 24 5056 425181D 21 ...

Page 22: ...Neutral Line Ground Wall Switch Lights Terminal Block Left Panel Right Panel Figure 37 TCWS54ST lights wiring diagram TCWS 54NGST03D_210417 24 5056 425181D Lights Wiring Diagram 22 ...

Page 23: ...7 24 5056 425181D ITEM DESCRIPTION PART NO 1 DIAMOND BURNER KIT TCWS 54NGST03D 2 GLASS MEDIA 1 5lb bag 2 required TCRP 501207 3 LONG BEACH LOG SET 50942440 A WHEN ORDERING INCLUDE PART NUMBER WITH DESCRIPTION Replacement Parts 1 23 ...

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