TOX PRESSOTECHNIK TOX-FinePress PFL 002, Original Operating Instructions

Page 1: ...Original operating instructions TOX FinePress PFS PFL PFW TOX PRESSOTECHNIK Riedstrasse 4 D 88250 Weingarten www tox pressotechnik com Edition 09 01 2020 Version 2 GmbH Co KG ...

Page 2: ...2 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 3: ...f general notes 10 1 6 3 Highlighting of texts and images 10 1 7 Contact and source of supply 11 2 Safety 2 1 Basic safety requirements 13 2 2 Organizational measures 13 2 2 1 Safety requirements for the operating company 13 2 2 2 Selection and qualifications of personnel 14 2 3 Fundamental hazard potential 15 2 3 1 Electrical hazards 15 2 3 2 Thermal hazards 15 2 3 3 Pneumatic hazards 15 2 3 4 Co...

Page 4: ...ort and storage 5 1 Safety during transport 25 5 2 Storage when not in use 26 5 3 Transport by lifting device 27 5 4 Dispatch for repair 28 6 Installation 6 1 Safety during installation 29 6 2 Requirements for installation 30 6 2 1 Set up location 30 6 3 Installing accessories 31 6 3 1 Installing the control panel optional 31 6 3 2 Installing process monitoring option 31 6 3 3 Installing the strok...

Page 5: ... the press head 46 8 5 Fine adjustment of working stroke 48 9 Troubleshooting 9 1 Safety during troubleshooting 49 9 2 Detecting faults 50 Maintenance table 10 Maintenance 10 1 Safety during maintenance 53 10 2 Requirements for maintenance 55 10 2 1 Set system to maintenance position 55 10 3 TOX FinePress maintaining 56 10 3 1 TOX FinePress inspecting 56 10 3 2 Inspecting the fastening of the pres...

Page 6: ...nePress_PFS PFL PFW_en 12 Disassembly and Disposal 12 1 Safety during disassembly and disposal 61 12 2 Decommissioning 61 12 3 Shutdown 62 12 4 Disassembling 62 12 5 Disposal 63 13 Appendices 13 1 DECLARATION OF INCORPORATION 65 Index ...

Page 7: ...ation of trademarked brands that do not belong to TOX PRESSOTECHNIK are for information only all rights remain the property of the owner of the trademarked brand Operating instructions manuals technical descriptions and software are originally compiled in German 1 2 Exclusion of liability TOX PRESSOTECHNIK has checked the contents of this publication to ensure that it conforms to the technical pro...

Page 8: ...ments In addition to the available manual further documents can be supplied These documents must also be complied with Other applicable documents can be for example additional operating manuals e g of components or of a whole sys tem Supplier documentation Instructions such as software manual etc Technical data sheet Safety data sheets Data sheets 1 5 Gender note In order to enhance readability re...

Page 9: ... are not taken è Measures for remedial action and protection WARNING Identifies a potentially dangerous situation Death or serious injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection CAUTION Identifies a potentially dangerous situation Injury may occur if appropriate safety measures are not taken è Measures for remedial action and protection ...

Page 10: ...d to ensure trouble free operation w Identifies the result of an action u Identifies the result of a complete action è Identifies a single action step or several action steps that are not in an operating sequence The highlighting of operating elements and software objects in texts facili tates distinction and orientation In square brackets identifies operating elements such as buttons levers and v...

Page 11: ...ct and source of supply Only use original spare parts or spare parts approved by TOX PRES SOTECHNIK TOX PRESSOTECHNIK GmbH Co KG Riedstraße 4 D 88250 Weingarten Tel 49 0 751 5007 333 E Mail info tox de com For additional information and forms see www tox pressotechnik com ...

Page 12: ...Important information 12 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 13: ...pliance with the following safety requirements The operating manual must always be kept available at the operation site of the product Ensure that the information is always complete and in legible form In addition to the operating manual the generally valid legal and other binding rules and regulations must be provided for the following content and all personnel must be trained accordingly Work sa...

Page 14: ...ppoint persons to work on the plant who have read and under stood the operating manual and in particular the safety instructions before starting work This is particularly important for persons who only work on the plant occasionally e g for maintenance work Only allow persons appointed and authorized for this work access to the plant Only appoint reliable and trained or instructed personnel Only a...

Page 15: ...ys keep the control box and or terminal box closed Before commencing work on electrical equipment switch off the main switch of the system and secure it against being switched back on in advertently Pay attention to the dissipation of residual energy from the control sys tem of the servomotors Make sure that the components are disconnected from the power sup ply when carrying out the work 2 3 2 Th...

Page 16: ...parts or tools cannot fall down or descend as a result of stored energy Use appropriate fuses 2 3 5 Hydraulic hazards Attention must be paid to hydraulic hazards particularly on the supply lines connection points and vent points The following applies generally Allow work to be carried out on hydraulic equipment by authorized ser vice personnel only Wear individual protective equipment Do not excee...

Page 17: ...g chemical sub stances Observe the applicable safety regulations on handling chemical sub stances and the information on the manufacturer s safety data sheets of hazardous substances Wear individual protective equipment In the event of eye or skin contact rinse the affected area change con taminated clothing and visit a doctor if necessary Provide appropriate equipment eye wash bottle washbasin ne...

Page 18: ...ous injuries The following safety symbols can be attached on the product Symbol Hazard Notes Warning of suspended load Do not stay in the danger zone of the suspended load Identifies fork lift truck brackets Identifies attachment point Warning of hot surfaces In the area of motors drives and fans Warning of electrical voltage In the area of the entire control box Warning of crushing Risk of crushi...

Page 19: ...es 3 1 1 Safe and correct operation Intended use includes the following conduct Only operate with the components for which it is specified Follow all instructions in this operating manual Comply with the specified maintenance intervals and perform mainte nance work correctly Operate in compliance with the conditions of the technical data Operation with fully assembled and functional safety devices...

Page 20: ...correct parameterization Execution of activities by persons who are not qualified or authorized to do so The operating company is exclusively responsible for all personal injury and property damage resulting from non intended use Non intended use will not be covered by the warranty or the operating approval 3 1 3 Substances harmful to the wetting properties of lacquers LABS No substances containin...

Page 21: ... implements a pneumatic stroke along the entire length 4 3 5 2 1 Fig 1 Product overview Designation Function 1 Drive Moves the ram onto the workpiece and performs the power stroke 2 Ram Transfers the force to the workpiece 3 Press bed With T groove for taking up tools 4 Fastening holes For screw fitting to the floor 5 Height adjustment scale Facilitates the adjustment of the open height ...

Page 22: ...About this product 22 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 23: ...w point Maximum Oil content Class μm Class C Class mg m3 5 40 4 3 3 1 4 3 Compressed air press force table Air pres sure bar PFx 002 Force F kN PFx 004 Force F kN PFx 008 Force F kN PFx 013 Force F kN PFx 022 Force F kN PFx 033 Force F kN PFx 056 Force F kN 2 0 74 1 44 2 9 4 4 7 5 11 4 19 0 2 5 0 93 1 79 3 6 5 4 9 1 14 2 23 5 3 1 12 2 20 4 4 6 6 11 0 17 1 28 4 3 5 1 35 2 55 5 2 7 7 13 1 19 9 33 1 ...

Page 24: ...Technical data 24 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 25: ...sporting and setting down make sure that no parts of the body become jammed è Wear suitable personal protective equipment e g safety boots CAUTION Injury from toppling and falling products è Secure product from toppling falling accidentally moving è Store product horizontally or secure with dowels The transportation may only be carried out by authorized personnel The product may only be transporte...

Page 26: ...roducts è Secure product from toppling falling accidentally moving è Store product horizontally or secure with dowels The following applies Do not store the product outdoors Protect the product against the influence of the weather Avoid temperature fluctuations so as to prevent corrosion from con densation Seal connection openings ...

Page 27: ...ifting device A threaded bore hole is provided for a ring bolt for lifting the TOX Fine Press 2 1 1 Threaded hole 2 Cover 1 Remove the cover from the press frame 2 Remove the crank ring bolt and other loose parts from the TOX Fine Press 3 Screw the ring bolt into the threaded bore ...

Page 28: ...panying repair form This we supply in the service sector on our website or upon request via e mail Send us the completed form via e mail Then you will receive the shipping documents from us via e mail Send us the product with the shipping documents and a copy of the Accompanying repair form For contact data see Chap 1 7 Contact and source of supply Page 11or www tox pressotechnik com ...

Page 29: ...conducting lines Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment WARNING Hazard from suspended loads Severe crushing impacts and serious accidents as a result of improper transportation and falling load è Only use lifting gear that is appropriate and in perfect te...

Page 30: ... PFL PFW_en 6 2 Requirements for installation 6 2 1 Set up location The set up location Must be free from dust and dirt Must be a closed room Must have a firm level floor The stability must be ensured The product must be screwed to the floor ...

Page 31: ...ances for occupational safety must be observed 1 Install mobile control panel in such a way that the machine compart ment is visible 2 Screw control panel at the appropriate position in the floor 3 Connect control panel to the switch cabinet if necessary See circuit diagram 6 3 2 Installing process monitoring option è Please see the separate operating manual for the installation of the process mon...

Page 32: ...ew plug for counter con nection 3 Counter housing 1 Disconnect the cable set from the counter housing 2 Screw out the screw plug on the counter connection 3 Install the pressure switch in the counter connection 4 Install the counter housing on the press head 5 Connect the cable set with the counter housing and pressure switch ...

Page 33: ...fixing device 6 Clamp 7 Straight connector 8 Fixing device 1 Screw the fixing device onto the press head 2 Screw the force sensor onto the ram 3 Fasten the cable clamp with the screw 4 Connect the angled plug to the force sensor 5 Screw the clamp in the lowest position onto the fixing device 6 Connect the straight connector to the evaluation unit and insert it into the clamp ...

Page 34: ...Installation 34 TOX_Manual_FinePress_PFS PFL PFW_en F2 F2 F1 F1 è NOTE Observe the maximum thread length The tool must bear against flange 1 or flange 2 ...

Page 35: ...g holes 7 Fastening groove T groove 8 Retract pneumatic connection 9 Pneumatic the cylinder op tional 10 Extend pneumatic connection 1 Insert the T groove nuts into the fastening groove of the press frame 2 Pull out the tool plate until the fastening holes are accessible 3 Screw the base plate over the mounting holes using the T groove nuts 4 The insertion width is set via the stop ...

Page 36: ...Installation 36 TOX_Manual_FinePress_PFS PFL PFW_en 6 3 6 Installing travel sensor option 3 1 2 1 Travel sensor 2 Mounting clip 3 Holding bracket ...

Page 37: ... 2 threaded rod 1 Install the holding bracket on the press head 2 Install the travel sensor on the press head 3 Connect the travel sensor and threaded rod through the shackle 4 Connect the cable to the evaluation unit 5 Install the straight plug in the mounting clip ...

Page 38: ..._PFS PFL PFW_en 6 3 7 Installing the tool holding fixture optional 2 1 1 Ram 2 Tool holding fixture è The tool holding fixture is screwed into the ram For technical data and installation dimensions see data sheet www tox pressotechnik com ...

Page 39: ...Installation TOX_Manual_FinePress_PFS PFL PFW_en 39 6 3 8 Install the TDC sensor option 4 3 1 2 1 Holding bracket 2 Mounting clip for cable plug 3 TDC sensor 4 Set screw ...

Page 40: ...osition the TDC sensor with holding angle on the tension rod by shift ing until a signal is appears on the measuring instrument 3 Install the TDC sensor with holding angle on the tension rod 4 Set the distance from the TDC sensor via the set screw The TDC sen sor must bear against the pneumatic cylinder 5 Connect the cable and install the straight plug in the mounting clip ...

Page 41: ...Installation TOX_Manual_FinePress_PFS PFL PFW_en 41 6 3 9 Install the BDC sensor option 2 3 1 1 Holding bracket 2 Mounting clip 3 BDC sensor ...

Page 42: ... 2 3 BN BK BU 1 2 3 Fig 3 Allocation of the BDC sensor BES R04KC POC15B S49 00 13 1 Install the holding bracket on the press head 2 Install the BDC sensor on the ram 3 Connect the cable to the evaluation unit 4 Install the cable plug in the mounting clip ...

Page 43: ...s_PFS PFL PFW_en 43 7 Commissioning 7 1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel 7 1 1 Safety device All safety equipment must be properly assembled and functional ...

Page 44: ... locks are removed Supply connections communication and control connections material or media hoses are installed properly The permissible values are com plied with The necessary software for controlling the component is installed TOX PRESSOTECHNIK has released the system and associated components for commissioning No tools installation equipment or other interfering objects may be left in the too...

Page 45: ...ities è Wear individual protective equipment 8 2 Requirements for operation The safety devices of the entire system are properly assembled and functional All piece parts are intact and properly maintained Supply connections communication and control connections material or media hoses are installed properly The permissible values are com plied with The main switches of the system or component are ...

Page 46: ...nual_FinePress_PFS PFL PFW_en 8 4 Setting the open height of the press head 4 3 2 1 1 Fastening screws 2 Square 3 Crank 4 Cover NOTE Damage on the tool or the workpiece Calculate the open height be fore starting operation ...

Page 47: ...nscrew the screws 3 Place the supplied crank onto the square and adjust the open height by turning it Turning clockwise increases the open height Turning anti clockwise reduces the open height 4 Remove the crank and stow it away 5 Tighten the fastening screws of the clamping plate Observe the tight ening torques see Inspecting the fastening of the press head Page 57 6 NOTE Damage on the tool The t...

Page 48: ...usting ring 3 Reference scale 1 Loosen the fixing screws 2 Turn the adjusting ring to adjust the open height A line on the scale of the adjusting ring corresponds to a height adjust ment of 0 05 mm Turning clockwise increases the open height Turning anti clockwise reduces the open height 3 Tighten the fixing screws ...

Page 49: ...PFS PFL PFW_en 49 9 Troubleshooting 9 1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel The following applies Inform operating personnel before starting repair work Appoint a supervisor ...

Page 50: ...t initiate Insufficient air pressure Check the air pressure Pneumatic line on cylinder is de fective Contact authorized service personnel Mechanical defect on pneumatic cylinder Contact authorized service personnel Fault on control system Contact authorized service personnel The nominal force not reached There is a mechanical fault on the guide Contact authorized service personnel The press head i...

Page 51: ...n the area of application the actual values may differ from the guide values The ac tual intervals can be found in the system control Maintenance cycle Additional information Weekly 10 3 1 TOX FinePress inspecting Monthly 10 3 3 Inspecting and cleaning movable parts and guides Half yearly 10 3 2 Inspecting the fastening of the press head ...

Page 52: ...Maintenance table 52 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 53: ...isconnect power supply è Wait for residual energy to disspate safely at least 3 minutes WARNING Ejecting parts and compressed air from compressed air conducting lines Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment WARNING Dangerous machine movements Serious contu...

Page 54: ...è Use cleaning set such as industrial cleaner e g Loctite 7063 or Würth Montagekraftreiniger 0890 107 vacuum cleaner dry cloth and brush è Do not clean with compressed air but with suction è After cleaning protect bare outer surfaces from corrosion Coat sur faces with a cloth slightly moistened with anticorrosive fluid è Keep inside surfaces especially element carrying parts dry and free of grease...

Page 55: ... Retract the working piston w Drive is in home position 2 Install a restraint device if necessary 3 Switch off the system and secure it against being switched back on 4 Turn off compressed air unless expressly stated otherwise 5 Make sure that unauthorized accidental or unexpected starting up of the machine and initiation or dangerous movements due to latent ener gies are prevented ...

Page 56: ...nePress inspecting ü System is in maintenance position See Set system to maintenance position Page 55 1 Check the plant particularly moving parts for obvious defects and dam age 2 Check all parts inside and outside for wear obvious defects and dam age 3 Check the supply connections for tightness ...

Page 57: ...ystem to maintenance position Page 55 1 Check the tightening torque of the fastening screws 2 NOTE Damage on the tool Check the alignment of the tool Press type Screw size Tightening torque PFS 002 002 M 12 45 Nm PFL PFW 004 002 M 12 90 Nm PFL PFW 008 002 PFL PFW 013 002 M 12 135 Nm all M 16 340 Nm all M 20 720 Nm Tab 2 Fastening screws of the press head on the frame ...

Page 58: ... Only touch bare areas with gloves è Use cleaning set such as industrial cleaner e g Loctite 7063 or Würth Montagekraftreiniger 0890 107 vacuum cleaner dry cloth and brush è Do not clean with compressed air but with suction è After cleaning protect bare outer surfaces from corrosion Coat sur faces with a cloth slightly moistened with anticorrosive fluid è Keep inside surfaces especially element ca...

Page 59: ...Repairs TOX_Manual_FinePress_PFS PFL PFW_en 59 11 Repairs 11 1 Safety and repairs The system may only be repaired by trained and authorized service person nel ...

Page 60: ...Repairs 60 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 61: ...es Serious injuries to eyes and body cavities è Always connect and disconnect lines without pressure è Pay attention to maximum permitted pressures è Wear individual protective equipment CAUTION Sharp edges caused by material splintering Injuries from worn parts è Wear individual protective equipment è Do not move fingers along the cutting edges è Be particularly careful and attentive 12 2 Decommi...

Page 62: ... Remove electrical supply line first at the terminal then on the ma chine 6 Remove compressed air supply line 7 Remove network connection 8 Clean the system and protect it against corrosion 9 Protect open cable ends against penetration of dirt 10 Do not remove cable identifications 12 4 Disassembling The system consists of recyclable materials NOTE Environmental damage Improper recycling endangers...

Page 63: ...X_Manual_FinePress_PFS PFL PFW_en 63 12 5 Disposal When disposing of packaging consumables and spare parts including the machine and its accessories the relevant national environmental protection regulations must be complied with ...

Page 64: ...Disassembly and Disposal 64 TOX_Manual_FinePress_PFS PFL PFW_en ...

Page 65: ...Appendices TOX_Manual_FinePress_PFS PFL PFW_en 65 13 Appendices 13 1 DECLARATION OF INCORPORATION ...

Page 66: ...Appendices 66 TOX_Manual_FinePress_PFS PFL PFW_en ...

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Page 69: ...embly 61 62 Safety 61 Dispatch Repair 28 Disposal 61 63 Safety 61 Document additional 8 Validity 8 Drive Fastening Inspecting 57 E Electromagnetic Hazard 16 Exclusion of liability 7 F Faults Detect 50 Fine adjustment Working stroke 48 FinePress Inspecting 56 Maintaining 56 Force sensor Installing 33 Function description 21 G Gender note 8 Guidelines 7 Guides Inspecting 58 H Hazard Contusion 16 Ele...

Page 70: ...20 Laser Hazard 17 Legal note 7 M Maintenance 53 FinePress 56 Requirement 55 Safety 53 Maintenance position 55 Measures Organizational 13 Misuse 20 Mounting Travel sensor 36 N Noise Hazard 17 Note Gender 8 General 10 Legal 7 Warning signs 9 O Open height of the press head Setting 46 Operation 45 Process monitoring 45 Requirements 45 Safe 19 Safety 45 Organizational measures 13 P Pneumatic connecti...

Page 71: ...tting Open height of the press head 46 Set up location 30 Shutdown 62 Slide table Installing 35 Source of supply 11 Storage 25 26 Stroke counter Installing 32 Substances harmful to the wetting properties of lacquers LABS 20 T Target group 8 TDC sensor Install 39 Technical data 23 Texts Highlighting 10 Tool holding fixture Installing 38 Transport 25 Attachment point 27 Safety 25 Travel sensor Insta...

Page 72: ...Index 72 TOX_Manual_FinePress_PFS PFL PFW_en ...