Toyan Engine FS-S100 Series, User Instruction Manual

Page 1: ...USER S INSTRUCTION MANUAL FS S100X FS S100GX ...

Page 2: ... section on pages 3 5 of this booklet and to strictly adhere to the advice contained therein Also please read the entire contents of this instruction manual so as to familiarize yourself with the controls and other features of the engine Keep these instructions in a safe place so that you may readily refer to them whenever necessary It is suggested that any instructions supplied with the vehicle r...

Page 3: ...N 8 9 NOTES ON ENGINE START 10 14 STABLE RUNNING AND ADJUSTMENT 15 21 REGULAR CARE MAINTENANCE 22 24 PARTS REPLACEMENT 25 INVESTIGATION METHOD OF ENGINE FAILURE TO START 26 27 THREE VIEW DRAWING 28 29 MULTI VIEW DRAWING 30 EXPLODED VIEW DRAWING 31 STARTING MOTOR INSTALLTION INSTRUCTIONS 32 OUR COMMITMENT 33 ...

Page 4: ...ome future date your Toyan engine is acquired by another person we would respectfully request that these instructions are also passed on to its new owner The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect WARNING These cover events which might involve serious in ex...

Page 5: ...s exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn This engine is intended for model cars Do not attempt to use it for any other purpose Mount the engine in your model s...

Page 6: ...ly small children well back at least 10 feet or 3 meters when preparing your model for running To stop the engine fully retard the throttle stick and trim lever on the transmitter or in an emergency cut off the fuel supply by pinching the fuel delivery tube from the tank Do not attempt to disassemble the recoil starter Do not extend the starter cord more than 20cm 8 When starting the engine please...

Page 7: ...od throttle screw cylinder head auxiliary oil needle main oil needle carburetor oil inlet throttle rocker arm starting motor booster nozzle engine body exhaust pipe starting belt flywheel screw nut flywheel hall bracket crankcase only match FS S100G main start pulley ...

Page 8: ...技 TOYAN ENGINE 7 BASIC STRUCTURE AND PARTS spark plug timing synchronization belt guide wheel timing synchronous pulley camshaft guide axle wheel cooling fan fan blade crankcase chassis oil discharge nozzle ...

Page 9: ...d screws for securing the engine are 3 0mm inner hexagonal socket type If existing holes in the engine mount do not align perfectly with engine installation hole Do not force installation to avoid pressing the screws If installed on other engine platforms it is recommended to purchase adjustment pads and install them between engine mount and engine Please select the correct and stable engine mount...

Page 10: ...拓陽精密科技 TOYAN ENGINE 9 If the width of engine mount needs to be adjusted please purchase TOYAN special adjustment pad ...

Page 11: ...ts 1 GLOW PLUG SPARK PLUG FS S100x series requires 1 glowplugs specially designed for four stroke methanol engines With a glowplug engine ignition is initiated by the application of a 1 5 volt power source When the battery is disconnected the heat retained within the combustion chamber remains sufficient to keep the plug filament glowing thereby continuing to keep the engine running When the top d...

Page 12: ...ior fuel will greatly reduce the performance and life of the engine As it is a four stroke engine in order to ensure the normal operation of the engine we recommend a fuel containing 20 25 nitromethane If the high nitro fuel is used the ignition time and cylinder pressure of the engine will be greatly affected and the normal and stable operation will not be maintained When the nitro content of the...

Page 13: ...t 3 FUEL TANK It is suggested to use a 100 cc tank The installation of the tank should be kept on the same plane as the engine The difference between the fuel output port of the tank and the fuel input port of the carburetor should be kept within 1 cm only the carburetor is higher than the fuel output port of the tank Excessive drop will reduce the working efficiency of the carburetor and have adv...

Page 14: ... life of starter motor Do not use starter batteries with incorrect voltage 5 START UP ENVIRONMENT Start the engine in an open airy environment to avoid discomfort caused by burnt gases 6 START UP PLATFORM Since the engine will generate some vibration after starting please place it on a stable and flat platform to start 7 HEAT DISSIPATION As the engine has been forced to dissipate heat by fans high...

Page 15: ...hase and replace them in time Reminder Every time when starting the engine please carefully check whether the blades have cracks If cracks have occurred they must be replaced to avoid the danger of blade ejection in high speed operation ...

Page 16: ...e and high performance every engine has been run in at the factory After receiving the engine you need to do the correct running in and cleaning work After continuous running in the cylinder pressure will gradually increase Because of its high simulation and many parts we do not recommend that you disassemble the engine completely We will provide all kinds of effective aftersales to help you maint...

Page 17: ...ad cams Please add solid grease to ensure stable operation and avoid dry friction of cams Timing synchronization belt sequence diagram please make sure that the marker points are in the same position Make sure that lubricating paste has been added to the camshaft box and it can not run without lubrication ...

Page 18: ...valve setting the excess oil not only provides an abundance of lubrication it also conducts away heat from the surrounding metal and this is further assisted by the partial evaporation of the alcohol content of the fuel it is a four stroke engine with inlet pipe and carburetor mounted high on the cylinder head means that each charge of rich cooling fuel air mixture is admitted directly into the cy...

Page 19: ...r to realize ignition when the engine is in the oil rich state for a long time at low speed the filament temperature will gradually decrease resulting in ignition difficulties so it is necessary to pull high speed oil at intervals to avoid oil rich at low speed Since the four stroke engine requires a large amount of air intake it is very important to Set the throttle stop screw so that the minimum...

Page 20: ...g to start the engine It is recommended to set the damper to open at 30 to prevent the engine from opening too much under no load conditions which will quickly overheat and may seriously damage the engine piston ring and cylinder liner Loosen throttle screw and adjust throttle size Keep the throttle opening larger than 1 5mm ...

Page 21: ...rt button for 5 seconds to protect the starter motor life After starting the engine let it warm up for 30 seconds before operating so that the oil in the fuel can be fully lubricated to each moving part When the engine quickly drops from high speed to low speed or when the speed rises to high speed at low speed the engine is unstable or the throttle control is slow or flameout Please confirm the w...

Page 22: ... the exhaust pipe emits a little smoke and lubricating fuel Idling Stop When the engine speed changes rapidly it suddenly adjusts from high speed to low speed When the engine stalls please make sure that the throttle is closed less than 1 5mm or that the auxiliary oil needle is gradually reduced clockwise rotation by 20 degrees gradually adjusting the auxiliary oil needle until the engine remains ...

Page 23: ...aning and maintenance by yourself Carburetor should be carefully cleaned to remove dust and grease from the previous intake If air filters are used make sure they are clean and free of clogging It is suggested that the air core should be replaced in time when it is used for more than one hour Carefully remove contaminated filter elements to ensure that dirt does not enter the carburetor Do not dis...

Page 24: ... battery when adjusting When to replace the electric plug spark plug in addition to burning these situations also need to be replaced because it no longer provides the best performance such as a Roughening and whitening of filament surface spark plug carbon deposition b Filament crimping deformation spark plug electrode deformation c External objects adhere to filaments or plug corrosion spark plu...

Page 25: ...o the working parts Do not inject such oil into the carburettor however as it may cause deterioration of the carburetor s O ring seals Apply some solid lubricant to the camshaft and valve tappet and ensure that the camshaft box has enough lubricant for each operation Notes These maintenance programs will be stored for a period of time resulting in corrosion risk or start up difficulties if necessa...

Page 26: ...ur in the form of reduced power reluctant starting unstable idling etc Please feedback your use process and engine performance to local distributors or TOYAN we will serve you wholeheartedly For the replacement of parts we will provide professional equipment and experienced team to complete Please do not disassemble the engine without professional tools in order to avoid the risk of uncontrollable...

Page 27: ...ter to pump out surplus fuel Cover the plug hole with a folded cloth so that fuel cannot splash into your body If it is forced to start without eliminating excess fuel it may cause irreparable damage to the starting system as well as tension damage and deformation of the connecting rod and crankshaft Timing synchronous belt adjustment All TOYAN engines have checked the location of timing belt befo...

Page 28: ...o long at a low speed Since the methanol engine needs to keep the filament temperature of the electric plug to ignite when the engine is in a rich state for a long time at a low speed the filament temperature will gradually decrease leading to the extinction Therefore it is necessary to pull the high speed oil at intervals to keep the filament temperature ...

Page 29: ...拓陽精密科技 TOYAN ENGINE 28 THREE VIEW DRAWING FS S100A THREE VIEW DRAWING Dimension mm Specification Displacement 3 5cc Bore 16 60 Stroke 17 0 Practical rpm 2500 13500 Output 0 5ps 11500 rpm Weight 380g ...

Page 30: ...拓陽精密科技 TOYAN ENGINE 29 THREE VIEW DRAWING FS S100GA THREE VIEW DRAWING Dimension mm Specification Displacement 3 5cc Bore 16 60 Stroke 17 0 Practical rpm 2200 10500 Output 0 5ps 9600 rpm Weight 382g ...

Page 31: ...拓陽精密科技 TOYAN ENGINE 30 MULTI VIEW DRAWING ...

Page 32: ...拓陽精密科技 TOYAN ENGINE 31 EXPLODED VIEW DRAWING ...

Page 33: ...拓陽精密科技 TOYAN ENGINE 32 STARTING MOTOR INSTALLTION INSTRUCTIONS ...

Page 34: ...butor for it If you have technical or usage problems in the process of using we have a professional team to answer them online free of charge Since you purchase our products we will include you in our membership system you can enjoy a year of free maintenance services If the product becomes defective we will replace the new parts for you If the distributor can t fulfill its technical service we wi...

Page 35: ...科技 TOYAN ENGINE 34 FS S100A FS S100GA Warranty card Starting motor 1PC Screw M3 10 2PCS Fan blade 7PCS Belt 82MXL 1PC Exhaust pipe 1PC Grease 1PC Instruction book 1PC Hall bracket 1PC FS S100GA The auditor ...

Page 36: ...拓陽精密科技 TOYAN ENGINE 拓 陽 精 密 科 技 中國 2018 ...