Toyan Engine FS-V400A, Owner'S Instruction Manual

Page 1: ...OWNER S INSTRUCTION MANUAL FS V400A FS V400GA ...

Page 2: ...ection on pages 3 5 of this booklet and to strictly adhere to the advice contained therein Also please study the entire contents of this instruction manual so as to familiarize yourself with the controls and other features of the engine Keep these instructions in a safe place so that you may readily refer to them whenever necessary It is suggested that any instructions supplied with the vehicle ra...

Page 3: ...PARTS 6 7 ENGINE INSTALLATION 8 9 NOTES ON ENGINE START 10 14 STABLE RUNNING AND ADJUSTMENT 15 23 REGULAR CARE MAINTENANCE 24 26 PARTS REPLACEMENT 27 INVESTIGATION METHOD OF ENGINE FAILURE TO START 28 29 THREE VIEW DRAWING 30 EXPLODED VIEW DRAWING 31 OUR COMMITMENT 32 ...

Page 4: ...ure date your Toyan engine is acquired by another person we would respectfully request that these instructions are also passed on to its new owner The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect WARNING These cover events which might involve serious in extreme c...

Page 5: ...st deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn This engine is intended for model cars Do not attempt to use it for any other purpose Mount the engine in your model securely...

Page 6: ...ll children well back at least 10 feet or 3 meters when preparing your model for running To stop the engine fully retard the throttle stick and trim lever on the transmitter or in an emergency cut off the fuel supply by pinching the fuel delivery tube from the tank Do not attempt to disassemble the recoil starter Do not extend the starter cord more than 20cm 8 When starting the engine please do no...

Page 7: ...ttle screw adjuster camshaft box auxiliary oil needle oil inlet carburetor main oil needle throttle rocker arm cylinder head glowplug Interface engine body engine main screw start pulley engine bracket flywheel start motor pedestal nameplate start key wooden engine bench ...

Page 8: ... timing synchronous pulley L timing synchronization belt camshaft L timing synchronous pulley R camshaft R belt pulley driving wheel of cooling fan timing synchronous belt drive wheel fan blade crankcase case oil discharge nozzle ...

Page 9: ...nded screws for securing the engine are 4 0mm inner hexagonal socket type If existing holes in the engine mount do not align perfectly with engine installation hole Do not force installation to avoid pressing the screws If installed on other engine platforms it is recommended to purchase adjustment pads and install them between engine mount and engine Please select the correct and stable engine mo...

Page 10: ...拓陽精密科技 9 If the width of engine mount needs to be adjusted please purchase TOYAN special adjustment pad ...

Page 11: ... 1 GLOWPLUG The FS V400x series requires 4 glowplug specially designed for four stroke methanol engines With a glowplug engine ignition is initiated by the application of a 1 5 volt power source When the battery is disconnected the heat retained within the combustion chamber remains sufficient to keep the plug filament glowing thereby continuing to keep the engine running When the top dead point o...

Page 12: ...el containing 15 20 nitromethane If the high nitro fuel is used the ignition time and cylinder pressure of the engine will be greatly affected and the normal and stable operation will not be maintained When the nitro content of the fuel increases or the fuel brand changes it is recommended to use oil rich needle adjustments to run the engine so that the optimum setting of the new fuel can be re ex...

Page 13: ...put port of the carburetor should be kept within 3 cm only the carburetor is higher than the fuel output port of the tank Excessive drop will reduce the working efficiency of the carburetor and have adverse effects on the start up of the engine In order to ensure clean fuel supply please use standard 5 mm silicone tubing and install oil filter correctly Since the engine itself can produce enough n...

Page 14: ... environment to avoid discomfort caused by burnt gases 6 START UP PLATFORM Since the engine will generate some vibration after starting please place it on a stable and flat platform to start 7 HEAT DISSIPATION As the engine has been forced to dissipate heat by fans high speed rotating fan blades will be dangerous Do not touch them with your hands Due to the use of aluminium blades each blade has b...

Page 15: ...re blades to the packing box for your replacement Reminder Every time when starting the engine please carefully check whether the blades have cracks If cracks have occurred they must be replaced to avoid the danger of blade ejection in high speed operation ...

Page 16: ...peration In the interests of a long working life and high performance every engine has been run in and test at the factory You don t need to do running in and disassembly cleaning Because of its high simulation and many parts we do not recommend that you disassemble the engine We will provide a variety of effective aftersales to help you maintain and stable use ...

Page 17: ...ly is normal and the storage power is full Make sure that the 11 1V start up battery voltage is normal and the storage capacity is full Make sure that lubricating paste has been added to the camshaft box and it can not run without lubrication Timing synchronization belt sequence diagram please make sure that the marker points are in the same position ...

Page 18: ...ngine with inlet pipe and carburetor mounted high on the cylinder head means that each charge of rich cooling fuel air mixture is admitted directly into the cylinder instead of being pre heated in a lengthy journey via the crankcase as in the usual two stroke model car unit With the help of fan cooling it can provide excellent operation experience for every enthusiast You can also purchase TOYAN s...

Page 19: ...s necessary to pull high speed oil at intervals to avoid oil rich at low speed Since the four cylinder four stroke engine requires a large amount of air intake it is very important to set the throttle upsetting wire so that the minimum throttle opening idle speed setting is about 2 5mm Because the throttle upsetting wire is designed to be self locking mode for all kinds of engine enthusiasts it is...

Page 20: ...before attempting to start the engine The engine is not allowed to open too much throttle under no load conditions which will quickly overheat and may seriously damage the engine piston ring and cylinder liner Keep the throttle opening larger than 2 5mm Loosen throttle screw and adjust throttle size ...

Page 21: ...on for 5 seconds to protect the starter motor life After starting the engine let it warm up for 30 seconds before operating so that the oil in the fuel can be fully lubricated to each moving part When the engine quickly drops from high speed to low speed or when the speed rises to high speed at low speed the engine is unstable or the throttle control is slow or flameout Please confirm the working ...

Page 22: ...xhaust pipe emits a little smoke and lubricating fuel Idling Stop When the engine speed changes rapidly it suddenly adjusts from high speed to low speed When the engine stalls please make sure that the throttle is closed less than 2 5mm or that the auxiliary oil needle is gradually reduced clockwise rotation by 20 degrees gradually adjusting the auxiliary oil needle until the engine remains idle s...

Page 23: ...ng will be fixed and the engine speed will remain constant If the throttle screw is relaxed the throttle can be adjusted freely and the engine speed can be adjusted At the same time the maximum speed can be adjusted by the throttle screw Do not force knob throttle screw its self locking can control the size of the throttle ...

Page 24: ... term work so we designed a fuel lubrication tank structure which can lubricate crankshaft and connecting rod The collected oil will be discharged from the exhaust nozzle of the engine chassis Please connect the silicone hose to drain oil so as to avoid contaminating the worktable surface Do not plug the outlet and do not access the booster outlet of the tank ...

Page 25: ...nd maintenance by yourself Carburetor should be carefully cleaned to remove dust and grease from the previous intake If air filters are used make sure they are clean and free of clogging It is suggested that the air core should be replaced in time when it is used for more than one hour Carefully remove contaminated filter elements to ensure that dirt does not enter the carburetor Do not dismantle ...

Page 26: ...y when adjusting When to replace the electric plug spark plug in addition to burning these situations also need to be replaced because it no longer provides the best performance such as a Roughening and whitening of filament surface spark plug carbon deposition b Filament crimping deformation spark plug electrode deformation c External objects adhere to filaments or plug corrosion spark plug elect...

Page 27: ...working parts Do not inject such oil into the carburettor however as it may cause deterioration of the carburetor s O ring seals Apply some solid lubricant to the camshaft and valve tappet and ensure that the camshaft box has enough lubricant for each operation Notes These maintenance programs will be stored for a period of time resulting in corrosion risk or start up difficulties if necessary you...

Page 28: ...he form of reduced power reluctant starting unstable idling etc Please feedback your use process and engine performance to local distributors or TOYAN we will serve you wholeheartedly For the replacement of parts we will provide professional equipment and experienced team to complete Please do not disassemble the engine without professional tools in order to avoid the risk of uncontrollable damage...

Page 29: ... pump out surplus fuel Cover the plug hole with a folded cloth so that fuel cannot splash into your body If it is forced to start without eliminating excess fuel it may cause irreparable damage to the starting system as well as tension damage and deformation of the connecting rod and crankshaft Timing synchronous belt adjustment All TOYAN engines have checked the location of timing belt before the...

Page 30: ...long at a low speed Since the methanol engine needs to keep the filament temperature of the electric plug to ignite when the engine is in a rich state for a long time at a low speed the filament temperature will gradually decrease leading to the extinction Therefore it is necessary to pull the high speed oil at intervals to keep the filament temperature ...

Page 31: ...拓陽精密科技 30 THREE VIEW DRAWING ...

Page 32: ...拓陽精密科技 31 EXPLODED VIEW DRAWING ...

Page 33: ...istributor for it If you have technical or usage problems in the process of using we have a professional team to answer them online free of charge Since you purchase our products we will include you in our membership system you can enjoy a year of free maintenance services If the product becomes defective we will replace the new parts for you If the distributor can t fulfill its technical service ...

Page 34: ...拓陽精密科技 33 使用操作手冊 FS V400A FS V400GA ...

Page 35: ...拓陽精密科技 34 首先感謝您選購我們的產品 FS V400x 系列是一套非常精密的 V 型四缸四衝程模型引擎 在操作您 的引擎之前 請先閱讀本手冊第 3 4 頁的 安全說明和警告 部分 並嚴格遵守本手冊的全部內容 以便 熟悉引擎的控制和其他功能 另外 請將這份手冊保存在一個安全的地方 以便您在必要時隨時查閱 在 使用無線電控制設備控制時 請您同時進行無線電設備的檢查 ...

Page 36: ...拓陽精密科技 35 目 錄 關於您的 TOYAN 引擎 36 37 基本結構及部件 38 39 正確的安裝方法 40 有關起動的注意事項 41 43 穩定的運行和調整 44 48 定期的清潔和保養 49 50 運行部件的更換 51 引擎未能正常起動的排查方法 52 三視圖 53 爆炸視圖 54 我們的承諾 55 ...

Page 37: ...謹慎小心 如果在將來的某個日子 您的 TOYAN 引擎被另一個愛好者收購 我們會恭敬的請您將此份操作手冊 也被轉交給它新的東家 以下建議基本適用於所有 TOYAN 生產的引擎 如果產生錯誤操作 或忽視安全可能 會引起引擎損壞 或危險 警告 這些事件可能涉及嚴重 極端情況 甚至是致命的 傷害發生 引擎燃料有毒 請不要讓它接觸眼睛或嘴巴 始終將其存放在有明顯標記的容器中 並放在兒童接觸不 到的地方 引擎燃料高度易燃 請遠離明火 過熱或任何可能引燃火源的地方 不要吸煙 也不要讓任何人在附 近吸煙 請勿在封閉的空間內發動引擎 模型引擎運行過程中與汽車引擎一樣會產生致命的一氧化碳 只有在 空曠的地方運行您的引擎 才能保護您的安全 ...

Page 38: ...安全穩固的將發動機安裝到您的啟動臺上 引擎啟動將會產生雜訊 請您購買我們配套的消音排氣管或在遠離居民的環境下運行 因為引擎運行的 噪音可能會使其他人感到煩躁 強烈建議佩戴安全眼鏡 請注意電熱塞夾或電池導線不要接觸旋轉部件 同時檢查油門搖臂的連接是否牢固 為了安全起見 在準備啟動引擎時 要保持所有圍觀者 特別是小孩 的距離至少 3 米 要停止引擎運轉 請完全關閉油門 在緊急情況下 將燃油輸送管在化油器前夾緊切斷燃油供給 不要試圖拆卸飛輪和啟動同步皮帶輪 不要將起動電池線延長超過 20 釐米 否則將因電池線內部電阻壓降而導致啟動電流不足 啟動引擎時 請不要長時間按啟動鍵 每次按鍵啟動最長時間為 5 秒 如若未啟動 請停止 15 秒間隔 時間 然後再按啟動鍵啟動 以免長時間啟動而燒毀啟動馬達及點火線路 ...

Page 39: ...拓陽精密科技 38 基本結構及部件 凸輪軸箱蓋 引擎蓋 節氣門鏍絲調整口 凸輪軸箱 副油針 進油嘴 化油器 主油針 風門搖臂 氣缸蓋 熱火塞介面 機匣主體 引擎主鏍絲 啟動皮帶輪 引擎支架 飛輪 啟動馬達座 銘牌 啟動鍵 木質引擎台 ...

Page 40: ...拓陽精密科技 39 散熱風扇支架 正時同步帶輪 L 正時同步皮帶 凸輪軸 L 正時同步帶輪 R 凸輪軸 R 壓帶輪 散熱風扇驅動輪 正時同步帶驅動輪 風扇葉片 曲軸箱殼 排油嘴 ...

Page 41: ...面齊平並處於同一個平面內 安裝不當可能會導致曲軸箱 軸承等變形 引起運行不 穩定和性能下降 推薦使用用於固定引擎的是 4 0mm 內六角鏍絲 如果引擎支架上的現有孔不能與發 動機安裝孔位完全對齊 請勿強行安裝 避免壓迫鏍絲 如果安裝在其他引擎平臺上 建議購買調整墊 安裝於引擎支架與引擎之間 請 選 用 正 確 穩 固 的 引 擎 支 架 不 牢 固 或 缺 損 的 引 擎 支 架 請 勿 使 用 若引擎支架寬度要調整 請購買 TOYAN 專用調整墊 ...

Page 42: ...使用 1 5 伏電源啟動點火 當電池斷 開時 保留在燃燒室內的熱量仍然足以保持燈絲發熱 從而繼續保持引擎運轉 當達到壓縮上止點 將會 實現 自動的 點火爆發 同時電熱塞保持著高溫狀態 在負載降低的情況下 允許更高的轉速 相反 在轉速降低的情況下 電熱塞將變冷 如若轉速過低 點火將會停止 導致引擎停缸或停機 因此您可以 通過調節風門來控制引擎轉速 到達您想要的最佳效果 2 燃油 請使用有品質保證的甲醇模型發動機燃料 自配油或假冒偽劣的燃油 將極大的降低引擎的性能和壽命 由於是四缸引擎 為了保證引擎的正常工作 我們要求只可使用含有 15 20 硝基甲烷的燃料 如若使用 高硝基燃油 將對引擎點火時間和缸壓產生極大影響 無法保持正常穩定工作 當燃料的硝基含量增加或 者燃料品牌改變時 建議使用富油的油針調整來運行引擎 以便可以重新檢查新燃料的最佳設定 ...

Page 43: ...00cc 容量的油箱 油箱的安裝請保持與引擎在同一平面上 油箱燃油輸出口與化油器燃油輸 入口落差保持在 3cm 以內 只可化油器高於油箱燃油輸出口 過高的落差 將降低化油器的工作效率 對啟動引擎產生不利影響 為了保證潔淨的燃油供應 請使用標準 5mm 矽膠油管 並正確安裝油濾 由於引擎本身可產生足夠的負壓吸油 因此 建議不使用消音排氣管加壓燃料供給油嘴 直接將油箱燃 油輸出口接化油器燃油輸入口即可 4 啟動電源 FS V400x 系列已安裝好啟動電機 可實現一鍵啟動 您只需要購買標準 11 1V 30C 規格鋰電池即可實現 快速啟動 過低或過高電壓的啟動電池將無法保證啟動電機使用壽命 請勿使用不正確電壓的啟動電池 5 啟動環境 請在空曠 空氣流通的環境下啟動此引擎 避免燃燒過的氣體對您的身體造成不適 ...

Page 44: ...擎啟動後 將產生一定的振動 請安置在穩定且平整的檯面上啟動 7 散熱 由於引擎已採用風扇強制散熱 高速旋轉的風扇葉將產生危險 請勿用手觸碰 由於採用鋁制葉片 每只葉片均配平過 請勿隨意調換葉片位置以及折扭葉片 以免產生金屬疲勞發生斷裂 如在使用過程中 發現葉片出現裂痕 請及時購買更換 我們也將在包裝盒內附上備用葉片 供您更換使用 提醒 每次在啟動引擎時 請仔細檢查葉片是否已出現裂痕 如已產生裂痕 必須更換 避免在高速運轉中葉片射出產 生危險 ...

Page 45: ...定的運行和調整 注意 四衝程發動機比二衝程發動機具有更強的缸壓 因此在運行時做好相應的措施 為延長使用壽命和提高性能 每台引擎我們都在出廠時完成了磨合以及檢測 您不需做磨合以及拆機 清洗工作 由於此引擎模擬度極高 各種零件甚多 我們不建議您對引擎進行拆解 我們將提供各種有效 的售後來幫助您維護以及穩定使用 1 正時同步皮帶以及凸輪軸箱檢查 正時同步皮帶時序圖 請確認標記點位置一致 凸輪軸箱內確認已加入潤滑膏 不可無潤滑運行 ...

Page 46: ...來自周圍金屬的熱量 並且通過燃料的硝基甲烷 進一步輔助 四衝程引 擎 其進氣管和化油器安裝在氣缸蓋的高處 這意味著每次充入的豐富的冷卻燃料與空氣混合物將直接 進入氣缸內 而不是如通常的二衝程模型引擎那樣通過曲軸箱在較長的行程中預熱才進入氣缸 在風扇冷卻的輔助下可為每一位愛好者 提供優秀的操作體驗 您也可購買 TOYAN 系列的水冷散熱配 件 讓您的引擎將可以保持長時間穩定工作 提醒 出廠時 每台引擎都已經完成油針設定 如若您在使用過程中已調亂油針 建議將主油針調整到 3 圈 副油針調 至 3 5 圈 由於甲醇引擎需要保持電熱塞燈絲溫度才能實現點火 當長時間處於低速時引擎處於富油狀態 燈絲 溫度將逐漸降低 導致點火困難 因此需要隔一段時間拉高速做清油 避免低速富油 ...

Page 47: ...鏍絲設計成可自鎖模式 因此不可使用強力去 扭動節氣門鏍絲來調節風門開口大小 而是採用放鬆節氣門鏍絲 然後拉動風門搖臂來調整 如圖 2 5mm 4 啟動 提醒 試圖啟動發動機之前 將油門設置在正確的位置是非常重要的 不允許引擎在 無負荷 條件下油門開得太大 這樣就會迅速過熱並可能嚴重損壞引擎活塞環以及氣缸套 連接電熱塞電池並按下啟動鍵 一旦發動機啟動 斷開電熱塞電池 保持發動機在富油針設置下緩慢 運轉 如有必要 輕輕調整油門杆以保持發動機怠速穩定 如果發動機停止 則在重新啟動之前讓其 請保持風門開 口大於 2 5mm 放 鬆 節 氣 門 鏍 絲 再來調整風門 的大小 ...

Page 48: ... 請 確認化油器工作狀態 富油 當引擎有較多燃油或濃煙噴出或加速緩慢 表明引擎出現過度富油 請順時針旋轉主油針 以 15 為單位 逐漸減小主油針 直到引擎排氣聲音柔和有力 排氣管略有煙霧和潤滑燃油噴出 貧油 如若引擎聲音過尖 如同金屬間幹摩擦聲 溫度急速升高 加速即刻熄火 說明引擎出現貧油 請逆時針 旋轉主油針 以 15 為單位 逐漸放大主油針 直到引擎聲音低沉柔和 加速有力 排氣管略有煙霧和潤滑 燃油噴出 怠速熄火 當引擎轉速快速變化時 由高速突然調整到低速 出現熄火請確認風門是否關閉小於 2 5mm 或逐漸減小 副油針 順時針旋轉 以 20 為單位 逐漸調整副油針 直到引擎保持怠速穩定 在調試過程中 副油針 不可過度減小 以免照成副油針貧油 我們建議副油針最小值不可低於 2 圈 ...

Page 49: ...門鏍絲 則可自由調節風門 引擎轉 速也將可以調整 同時最大轉速可以通過節氣門鏍 絲來調整 6 廢油排除 FS V4XX 系列 由於採用四缸技術 曲軸在曲軸 箱內需要穩定的潤滑才可達到長時間工作 因此我 們設計了燃油潤滑槽結構 可對曲軸與連杆實現潤 滑 收集的費油將需要從引擎底殼的排油嘴排出 請連接好矽膠軟管排油 以免污染工作臺面 注意 排油嘴不可堵塞 以免曲軸箱內產生負壓 另不可將排油嘴接到油箱增壓油嘴 以免廢油中的雜質污染燃油 排油口請勿堵 塞 且不可接 入到油箱排氣 增壓口 請勿強行旋鈕 節氣門鏍絲 其自鎖能夠控 制風門大小 ...

Page 50: ...TOYAN 也將為您提供長期的維護服務 您自行也可完成基礎的清潔與保養 小心地清潔化油器 清除以前在進氣口外殘留的灰塵跟油污 如果有使用空氣濾清器 請確保濾清器清潔 無堵塞 建議使用超過一小時的空氣慮芯要及時更換 小心清除受污染的濾芯 確保污垢不能進入化油器 切勿拆卸正時同步皮帶 可以使用酒精作為清洗劑擦拭皮帶 切勿使用帶有腐蝕性的清洗劑清洗同步皮 帶 以免損壞 電熱塞必須被視為消耗品 長時間運行過的電熱塞將無法保證引擎的正常運轉 然而通過細心的使用可 以延長它的壽命並保持發動機性能 即 使用合適的工具進行拆裝 使用含有中等百分比硝基甲烷的燃料 請勿使發動機過度傾斜 在調整時不要讓電池連接 ...

Page 51: ... 燈絲捲曲變形 c 外物粘附在燈絲或塞體腐蝕 d 怠速時發動機會熄火 d 引擎啟動後斷電熄火 在每個操作過程結束時 排空燃油箱 然後給電熱塞通電 並嘗試重新起動發動機 燃盡可能留在燃油 箱內的燃油 重複此過程 直到引擎內燃油清除 注入一些防腐事後潤滑油 短暫啟動馬達將事後潤滑油分配到各工作部件 不要將這種油注入化油器 因為這可能會導致化油器的 O 形密封圈變質 在凸輪軸和氣門挺柱上加入固態潤滑膏 保證每次運行時凸輪軸箱都有足夠的潤滑劑 注意 這些維護程式將在一段時間儲存後 而產生腐蝕風險或啟動困難 如有需要您可以聯繫我們處理 ...

Page 52: ...技 51 運行部件的更換 經過長期運行 引擎各部件之間摩擦將會產生磨損以及配合間隙過大 更換相關配件將能夠更好的維護 引擎的穩定運行 當您在使用過程中 出現啟動不靈活 功率降低 怠速不穩等情況 請將您的使用過程 以及引擎不良表現回饋給當地經銷商或 TOYAN 我們將竭誠為您服務 針對零件的更換我們將提供專業的 設備以及經驗豐富的團隊來完成 請您不要在沒有專業工具的情況下拆卸引擎 以免對引擎造成不可控的 損傷風險 ...

Page 53: ...出多餘的燃油 用 一塊毛布蓋住塞孔 這樣燃油就不會濺到您身上 如果在沒有排除多餘燃油的情況下強行啟動 那麼 有可能會對啟動系統造成不可恢復的損傷 同時也會對連杆和曲軸造成拉傷變形 正時同步皮帶調整 所有 TOYAN 引擎出廠前都檢測過正時皮帶位置 如果在經過數小時的執行時間之後 發現運行功率損 失 或者引擎運行不穩定則需要檢測並調試正時皮帶 使引擎得到正確的點火資料 請對照 11 頁內容 正時同步皮帶時序圖 來檢查 出現其中某一缸低速熄火 請勿在過低的轉速下保持過長時間 由於甲醇引擎需要保持電熱塞燈絲溫 度才能實現點火 當長時間處於低速時引擎處於富有狀態 燈絲溫度將逐漸降低 導致熄火 因此需要 隔一段時間拉高速做清油 保持燈絲溫度 ...

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Page 56: ...承諾 請聯繫您所在國家或所在地的 TOYAN 經銷商 如果您通過網路購買 也可通過網路的方式 獲得各種 零件以及全套服務 有關各零件的詳細資訊 您可以找經銷商索取 在使用過程中 出現技術或使用問題 我們有專業團隊線上免費為您解答 自您購買我們的產品後 我們將您列入我們的會員體系 您可以享受到 1 年免費維護的服務 如果出現 產品本身的瑕疵或不良 我們將為您更換新的零件 若您的經銷商無法履行其技術服務 我們將直接為您提供技術支援 ...

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