EM-106
ENGINE MECHANICAL Cylinder Block
ASSEMBLY OF PISTON AND CONNECTING
ROD ASSEMBLIES
1. ASSEMBLE PISTON AND CONNECTING ROD
(a) Install a new snap ring on one side of the piston pin
hole.
• Position the snap ring so that end (B) of the snap
ring is aligned with the hollow, then push the snap
ring into the piston groove starting from end (A).
(b) Gradually heat the piston to about 80°C (176°F).
(c) Apply a light coat of engine oil to the piston pin.
(d) Align the front marks of the piston and connecting
rod, and push in the piston pin with your thumb.
(e) Install a new snap ring on the other side of the piston
pin hole using the same method as in (a) above.
2. INSTALL PISTON RINGS
(a) Install the coil by hand.
(b) Using a piston ring expander, install the oil ring.
Summary of Contents for 1HD-T
Page 1: ......
Page 53: ...EM 42 ENGINE MECHANICAL Timing Gears TIMING GEARS COMPONENTS ...
Page 65: ...EM 54 ENGINE MECHANICAL Cylinder Head CYLINDER HEAD COMPONENTS ...
Page 95: ...EM 84 ENGINE MECHANICAL Cylinder Block CYLINDER BLOCK COMPONENTS ...
Page 133: ...TURBOCHARGER SYSTEM Turbocharger TC 9 COMPONENTS ...
Page 145: ...FU 6 FUEL SYSTEM Fuel Heater System FUEL HEATER SYSTEM SYSTEM CIRCUIT ...
Page 166: ...FUEL SYSTEM Injection Pump FU 27 INJECTION PUMP REMOVAL OF INJECTION PUMP ...
Page 169: ...FU 30 FUEL SYSTEM Injection Pump COMPONENTS ...
Page 170: ...FUEL SYSTEM Injection Pump FU 31 COMPONENTS Cont d ...
Page 171: ...FU 32 FUEL SYSTEM Injection Pump COMPONENTS Cont d ...
Page 251: ...LU 4 LUBRICATION SYSTEM Troubleshooting TROUBLESHOOTING ...
Page 255: ...LU 8 LUBRICATION SYSTEM Oil Pump OIL PUMP COMPONENT ...
Page 272: ...ST 4 STARTING SYSTEM Pre Heating System Super Glow Type TIMER CHARACTERISTIC DIAGRAM Cont d ...
Page 282: ...ST 14 STARTING SYSTEM Starting System Circuit STARTING SYSTEM CIRCUIT Cont d ...
Page 340: ...B 1 STANDARD BOLT TORQUE SPECIFICATIONS Page STANDARD BOLT TORQUE SPECIFICATIONS B 2 ...
Page 343: ...C 1 SSTAND SSM Page SST SPECIAL SERVICE TOOLS C 2 SSM SPECIAL SERVICE MATERIALS C 6 ...