Toyota Orderpicker Model
15 Service Manual
Section 7. Component Procedures
Mast Section
Two-Stage Carriage
11. Remove both chain pulleys from top of
4. Install stop a t top of mast. See
cylinder. See Figure 7- 132.
Figure 7- 133.
Figure
7- 132. Top of
Mast,
Outside
12. Remove stop from top of mast. See
Figure 7- 133.
Figure
7-1 33. Top of
Mast,
Inside
13. Attach hoist and remove operator
platform.
Installation
1. With suitable hoist, lower bottom bearings
on carriage into channel on mast.
2. Make sure there are sufficient shims to
prevent side play. See "Mast Bearings" on
page 7-85.
3. Make sure the two switches a t bottom of
carriage are riding their switch rail
properly. See Figure 7- 1 14.
5. Install chain pulleys to top of piston. See
Figure 7- 132.
6.
Feed chains over the pulleys and connect
chain anchors. See Figure 7- 1 3 1.
7. Feed over-the-mast cable through raceway
and into operator console. Connect cable
ties where necessary.
8. Install finger guard.
9. Feed over-the-mast cable through back of
carriage to carriage manager and connect
to
and
10. Install operator console cover.
1 1. Install carriage plate.
12. Lift and lower platform
and check
functions of lift system.
for:
Oil leaks
Cables on pulleys
Switch actuation
Unusual bearing noise
00700-CL222-05, 1 5 March 2005
Summary of Contents for 7BPUE15
Page 1: ...Serial Numbers Service Manual 80 001 and up 7BPUE15...
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Page 386: ...Figure A 6 Cont Elec Schematic Sheet I Part 2 of 2 00700 CL222 05 15 March 2005...
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Page 391: ...Hydraulic Schematic RES Figure A 9 Hydraulic Schematic 00700 CL222 05 15 March 2005...
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Page 401: ...Printed in the USA...
