Toyota PT922-12170, Manual

Page 1: ...ed Tools Personal Vehicle Protection Notes Safety Glasses Safety Gloves Optional Blankets Special Tools Notes Nylon Panel Removal Tool SurfaceThermometer InfraredNon contact Heat Gun Master Heat Gun HG 301A or equivalent Installation Tools Notes Ratchet Socket 10mm 12mm Extension 6 Torque Wrench 48 in lbf 5 4 N m Wrench 10mm 12mm Pliers Needle Nose Side Cutter Pick Tool Center Punch Drill w 6mm bi...

Page 2: ...vers and blankets cleaning chemicals etc Safety eye protection rechecking torque procedure etc Vehicle Disassembly Reassembly panel removal part storage etc Electrical Component Disassembly Reassembly battery disconnection connector removal etc Please see your Scion dealer for a copy of this document 1 Prepare for the Installation a Install DCC fuse if necessary b Check the following for damage or...

Page 3: ... KIT Procedure Page 3 of 24 pages Issue C 01 28 2016 DIO c Check the kit contents Fig 1 1 Interior Light Kit ECU Fig 1 1 Vehicle Wire Harness Driver Side Light Passenger Side Light ECU Mounting Bracket Switch Hardware Bag Contents ...

Page 4: ...s or any tool 2 Disassemble the Vehicle a Use a panel removal tool to disengage the 2 claws and 8 clips to remove the front left and front right inner door sill plates Fig 2 1 NOTE Remove the claws first when removing the door sill plates b Remove the front left and front right inner cowl cover Fig 2 2 1 Remove the retaining nut 2 Use a panel removal tool to unclip the cowl side cover NOTE If the ...

Page 5: ...el Fig 2 4 e Remove the audio trim panel Fig 2 5 1 Detach the first clip at the right top corner of the panel 2 Detach the remaining clips along the top of the panel CAUTION Since the top left corner is extended from the main body of the trim panel use special care so as not to damage it 3 Remove the radio assembly 4 Detach the center and bottom clips Fig 2 3 Panel removal tool Fig 2 5 Panel remov...

Page 6: ...and remove the panel g Remove the instrument cluster finish panel assembly Fig 2 7 1 Place protection on the steering column 2 Adjust the steering wheel down and back 3 Disengage the 4 clips and 9 guides to remove the instrument cluster finish panel assembly h Remove the combination meter assembly 1 Remove the 2 screws Fig 2 8 2 Adjust steering column out and down Fig 2 6 Connectors Fig 2 7 Panel ...

Page 7: ... 2 10 2 Remove the right most blank switch knockout Fig 2 10 3 Remove the screw Fig 2 11 4 Protect the interior panels with tape Fig 2 12 NOTE Failure to use protective tape on the interior panels may result in damage to the vehicle 5 Disengage the 8 clips to remove the side cover Fig 2 12 6 Disconnect the wires on the side cover and set it aside Fig 2 9 Fig 2 10 Panel removal tool Fig 2 11 Philip...

Page 8: ...e to remove the center No 1 instrument panel Fig 2 14 l Remove the glove box 1 Protect the interior panels with tape Fig 2 15 NOTE Failure to use protective tape on the interior panels may result in damage to the vehicle 2 Disconnect the glove box door stopper assembly arrow Fig 2 15 3 Release the 2 stoppers and open the glove box door until it is horizontal boxes Fig 2 15 Fig 2 13 Philips screwdr...

Page 9: ...etach the 2 hinges Fig 2 16 3 Prepare the Light Controller ECU a Remove the adhesive backing on the thin foam tape and secure it onto the bracket Fig 3 1 b Orient the ECU as shown with the 5 pin ECU harness pointing toward the top of the bracket Fig 3 2 Fig 2 16 Fig 3 1 Thin foam tape Fig 3 2 Bottom of bracket Top of bracket 5 pin ECU harness ...

Page 10: ... Fig 3 3 WARNING DO NOT OVERTIGHTEN THE WIRE TIES OR THE TABS ON THE ECU WILL BREAK GET THE TIES SNUG BUT STOP BEFORE THE TABS BEND NOTE Ensure the wire tire lock points towards the module or front of the bracket circle Fig 3 3 d Trim all wire ties e Wrap both fuses with the thick foam tape Fig 3 4 Fig 3 4 Tape 1 Tape 2 Fig 3 3 Wire ties Side cutters ...

Page 11: ...y pry the yellow locking tab back 2 Shift the locking tab to the left to release the connector b Disengage the grey locking tab circle in Fig 4 2 and remove the wire harness connector c Use a pick tool to remove the locking tab from the connector Fig 4 3 d Remove junction block connectors A B and their respective locking tabs Fig 4 1 refer to Fig 5 2 on the next page Fig 4 3 Pick tool Fig 4 1 Pick...

Page 12: ... color when tapping each wire and place the Scotchloks as far from the connector as possible Scion iM Interior Light Kit Wiring Junction Block Pin Junction Box Color Interior Light Kit Wire Color C 42 Red Red Scotchlok Red B 25 Black Red Scotchlok Black C 54 White Red Scotchlok White A 8 Brown Blue Scotchlok Brown Table 5 1 Fig 5 2 CAUTION This area contains more than one black wire be sure to sel...

Page 13: ... the M6 bolt and nut provided in the kit to mount the ECU Fig 5 4 e Reconnect the vehicle connectors and use a wire tie to bundle the ECU wires to the vehicle harness Fig 5 5 NOTE Make sure all connectors lock properly and the yellow locking tab is back in its original position 6 Install the Knockout Switch a Remove the center knockout blank from the left side panel removed in Step 2 i Fig 6 1 Fig...

Page 14: ...se VDC approved cleaner to clean the top surface of the knockout where the switch will be mounted NOTE Verify the working temperature is between 70 100 ºF 21 38 ºC for proper adhesion e Route the switch wires through the hole f Remove the adhesive backing and stick the switch to the knockout NOTE Test the switch fitment before removing the adhesive backing to ensure the switch is mounted straight ...

Page 15: ...make sure the terminals are locked properly 4 Press down on the pin lock to lock in the terminals 5 Wrap the switch connector with half of a piece of foam tape h Verify the completed assembly Fig 6 6 i Install the switch into the left side panel Fig 6 7 7 Install the Lights a Install the driver side light 1 Remove the nut Fig 7 1 Fig 6 5 Fig 6 6 Fig 6 7 Fig 7 1 Mounting nut Mounting slot Clutch pe...

Page 16: ...ig 7 2 Fig 7 3 NOTE Some pressure may be necessary to get the light to seat properly in the tab and over the stud 3 Reinstall the mounting nut and tighten it Fig 7 4 b Install the passenger side light 1 Remove the nut Fig 7 5 Fig 7 2 Fig 7 3 Fig 7 4 12mm socket ratchet Fig 7 5 Mounting nut Mounting slot 12mm socket ratchet ...

Page 17: ...s Issue C 01 28 2016 DIO 2 Mount the right side light module Fig 7 6 Fig 7 7 NOTE Some pressure may be necessary to get the light to seat properly in the tab and over the stud 3 Reinstall the mounting nut and tighten it Fig 7 8 Fig 7 6 Fig 7 7 Fig 7 8 12mm wrench ...

Page 18: ... 1 was installed in Step 5 f CAUTION Do not route the harness where it can interfere with the accelerator and brake pedals or the steering controls 1 Avoid sharp edges and locations that could pinch the wire 2 Do not secure wire ties on bare wire 3 Provide extra slack when routing on the steering wheel column c Connect the three pin switch connector to the switch header Fig 8 2 Steps j k Light Ste...

Page 19: ...e dashed red line Fig 8 4 f Connect the 5 pin connector to the light module g Route the main harness pink line above and around the steering wheel column towards the RH Light Module Wire tie the harness in three locations and tape the harness in two locations Fig 8 5 h Route the main harness pink line behind the radio area and secure it with a wire tie to the slot in the white plastic wire box Fig...

Page 20: ... CAUTION Do not secure the harness to the yellow airbag harnesses j Route the main harness pink line towards the RH Light Module passing above and behind the white plastic piece and wire tie in one location wire tie 14 Fig 8 8 k Route the main harness pink line down towards the LH Light Module and wire tie it in three locations Fig 8 9 Fig 8 7 Wire tie 11 Wire tie 12 Wire tie 13 Fig 8 9 Wire tie 1...

Page 21: ...D should be ON d With a door open press the illumination switch to cycle through all 7 of the colors Fig 9 2 Two blue color positions exist when a door is open e With the key in the OFF position close all doors including the trunk The interior light kit should turn off The switch LED should turn OFF too f With all doors closed turn the key to ACC ON The switch LED should come ON g With all doors c...

Page 22: ...embly b Be sure to reconnect any disconnected connectors and verify that the panels fit together properly with no uneven gaps between them c Replace the negative battery cable CAUTION Do not touch the positive terminal with hands or any tool d Torque the negative battery cable to 48 in lbf 5 4 N m Torque 48 in lbf 5 4 N m 11 Complete the Installation a Place the operation instruction card in the g...

Page 23: ...SCION iM 2016 INTERIOR LIGHT KIT Procedure Page 23 of 24 pages Issue C 01 28 2016 DIO Drill Template Drill Hole ...

Page 24: ...emain on except if color selection is in the off position Switch LED should be ON when a door is open or when key is in ACC ON position Color should be selectable when switch LED is illuminated Brake lights turn signals and headlights Light should function normally Lock Unlock should function normally Cluster should function normally Power outside mirrors should function normally Hazard lights sho...