Toyota PW501-02010, Installation Instructions Manual

Page 1: ...HB TPA Rear Installation instructions Model year 2019 01 Vehicle code DW W Part number PW501 02010 Main kit PW501 00700 x2 Sensor kit PW501 00560 x1 Optional Rear cancellation switch Manual reference number AIM 004 317 3 ...

Page 2: ...n record Rev No Date Page Step Remarks 06 03 2019 9 3 Battery terminal removal added 06 03 2019 10 4 Hooks removal added 06 03 2019 32 33 Check sheet updated 16 05 2019 33 Check sheet updated diagnostic check added 28 06 2019 27 24 Step updated 1 1 1 2 3 ...

Page 3: ...3 of 33 A B F D E 1x 1x 45x 1x G H 1x T9363 1x J 1x C T6574 T6575 4x L 1x T9362 Z 1x I U T9365 Z1 Z4 Z5 Z3 Z2 M 2x PW501 00560 1x OPTIONAL N T7093 PW501 00700 00 25 35 60 60 T6430 T9364 1x P U1 U2 U3 U4 U5 T9843 T1 T2 T6640 T O 1x T6632 1x ...

Page 4: ...mm T3851 T0003 T0005 T6239 T0012 Würth Art No 0558130 T6656 T6075 PZ415 0JGA2 00 T7225 PZ415 0JGS2 00 T7769 MSDS T7771 T7834 Ø 20 mm Würt Art No 0604 101 13 T6114 PZ415 0JGA1 00 T8268 T8269 T8352 CLICK T6029 T8747 Ø 2 mm Ø 20 mm T1094 T7770 CLEANER DEGREASER MSDS T6319 AIM 003 516 ...

Page 5: ...Manual reference number AIM 004 317 3 5 of 33 Kabelisolierung ...

Page 6: ...Manual reference number AIM 004 317 3 6 of 33 ...

Page 7: ...tt Violett Fialová HU PL EL RU TR BG ET LV LT RO SL SK L Kék Niebieska Μπλε Синий Mavi Cиньо Sinine Zils Mélyna Albastru Modra Modrá B Fekete Czarna Mαύρο Чёрный Siyah Черно Must Melns Juoda Negru Čma Čierna BR Barna Brązowa Kαϕέ Коричневый Kahver engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá DL Sötétkék Granatowa Σκούρο μπλε Тёмно синий Koyu mavi Тъмносиньо Tumesi nine Tumši zils Tamsiai mélyna A...

Page 8: ...Manual reference number AIM 004 317 3 8 of 33 T9670 U4 N U3 N U2 N U1 N U5 T1 U Z3 Z1 A T2 Z2 B Z5 Z4 M Z Z1 Z4 Z5 Z3 Z2 T T1 T2 U1 U2 U3 U4 U5 ...

Page 9: ...ual reference number AIM 004 317 3 9 of 33 3 1 T9383 1 E 3 A CLEANER DEGREASER 2 2 E1 E2 3 E1 E2 E2 A L0734 B 1 B 3 CLEANER DEGREASER I 2 2 3 I1 I2 I2 I1 I2 START XX mm XX mm TXX 90 sec 1x 10mm T10009 2 1 ...

Page 10: ...Manual reference number AIM 004 317 3 10 of 33 4 T9756 1 3 2 4 5 7 10mm x4 6 Nm 6 Nm 6 Nm 6 Nm 6 1x 6 Nm 10 mm 2x 6 Nm 10 mm 1 ...

Page 11: ...Manual reference number AIM 004 317 3 11 of 33 5 2x 14 mm 37 Nm S T9757 ...

Page 12: ...Manual reference number AIM 004 317 3 12 of 33 1x 2x 3x 2x 1x 12 mm 18 Nm S 1 2 3 7x 2x 6 4 4 4 5 2 3 1 6 HV only 2x T9758 6 ...

Page 13: ...Manual reference number AIM 004 317 3 13 of 33 7 1x 3x 2x 9x 2 1 T9759 ...

Page 14: ...Manual reference number AIM 004 317 3 14 of 33 9 10x T9761 LHS RHS 7x 2x 10 mm 1 1 2 2 2 4 1 3 T9763 1 1 8 ...

Page 15: ...Manual reference number AIM 004 317 3 15 of 33 10 T9569 1 2 3 1 2 3 1 3 4 2 ...

Page 16: ...Manual reference number AIM 004 317 3 16 of 33 2 T9570 1 4 3 2 3 4 ø 20 mm 1 180 12 11 T9571 2 1 4 3 2 2 1 5 3 3 4 N ...

Page 17: ...Manual reference number AIM 004 317 3 17 of 33 13 T9572 1 2 OK CLICK 2 1 4 3 N N N N CLICK ...

Page 18: ...Manual reference number AIM 004 317 3 18 of 33 U 4 T9573 U5 U1 U2 U3 U4 2x F 1 1 U3 1 2 U3 U4 3 4 5 6 7 5x F 2 U2 U1 U5 100 mm 5x F 1 12 11 10 9 8 U1 U2 12 11 U5 10 9 8 14 ...

Page 19: ...Manual reference number AIM 004 317 3 19 of 33 16 1 4x F T9574 35 mm 13 14 15 16 2 T 15 T9649 1 2 ...

Page 20: ...Manual reference number AIM 004 317 3 20 of 33 17 H 4 T9576 1 T 3 CLEANER DEGREASER T1 5 T T2 2 1x F 17 6 1x 7 ...

Page 21: ...Manual reference number AIM 004 317 3 21 of 33 18 T9577 B CLEANER DEGREASER A CLEANER DEGREASER 22 19 ...

Page 22: ...Manual reference number AIM 004 317 3 22 of 33 19 T9578 Z2 Z4 1 5 F 1x 4 C 2x Z5 Z3 T2 3 2 T Z A Z1 18 19 20 18 20 24 27 23 ...

Page 23: ...al reference number AIM 004 317 3 23 of 33 T9579 4 5 6 Z3 Z3 Z3 7 8 Z3 Z3 Z3 Z3 10 mm 1x 8 5 Nm 9 1 3 Z 2 Z3 J Z3 10 10 mm 1x 8 5 Nm 11 F 3x 23 FUSE Z2 Z5 Z4 24 25 26 F 3x 12 22 21 20 WITH FUEL PUMP CONTROL ...

Page 24: ...reference number AIM 004 317 3 24 of 33 T9854 Z3 10 10 mm 1x 8 5 Nm FUSE Z2 Z4 F 5x 11 21 22 23 24 25 P O 12 O T Z 4 5 6 Z3 Z3 Z3 7 8 Z3 Z3 Z3 Z3 10 mm 1x 8 5 Nm 9 1 3 Z 2 Z3 J 13 21 WITHOUT FUEL PUMP CONTROL ...

Page 25: ...Manual reference number AIM 004 317 3 25 of 33 22 T9581 2 F 2x 18 19 20 28 29 30 31 32 21 1 F 5x 3 F 2x Z5 33 34 35 36 ...

Page 26: ...Manual reference number AIM 004 317 3 26 of 33 23 Z5 Z4 FUSE 2 T9580 6 F 1x 18 19 29 30 31 32 37 38 39 40 41 C 2x 5 3 Z2 B 1 4 Z4 27 26 ...

Page 27: ...Manual reference number AIM 004 317 3 27 of 33 24 T10178 TOYOTA TECHNICAL DRAWING 1 3 2 4 50 mm L L R 1 3 5 2 4 6 R1 3 5 2 4 6 Z5 L Z5 3 ...

Page 28: ...5 Z5 4 5 6 3 558 Wire range mm2 Wire insulation diameter mm Min Max OE wire 0 35 0 35 1 5 1 5 3 3 Acessory wire OE wire Accessory wire PW501 00583 L Z5 CLICK Only applicable for Copper wires T9855 L L L L 2 L 20m m 1 40mm Vehicle wire Z5 Z5 7 L Z5 D 1x 8 ...

Page 29: ...Manual reference number AIM 004 317 3 29 of 33 26 T9380 1 T1 U5 2 ...

Page 30: ...Manual reference number AIM 004 317 3 30 of 33 27 OPTIONAL 2 3 Ø 2 mm 1 T9382 M 4 5 Z4 M 1x D 6 15 mm 15 mm ...

Page 31: ...Manual reference number AIM 004 317 3 31 of 33 29 28 T6488 5 4 Nm 10 mm OPTIONAL T9856 1x 2 x2 G Z4 40 41 3x F 3 42 43 44 100 m m 1 ...

Page 32: ...2 of 33 CHECK SHEET Installation Date Stamp Technician Name Signature VIN n Model Year Corolla 2019 01 P N OK TPA Rear Serial Number CLICK 37 Nm 2x S A B Serial Number CLICK 6 Nm 5x DURING INSTALLATION Page 1 2 8 5 Nm Serial Number CLICK Z3 ...

Page 33: ...33 OFF P ON OFF Beep OK CHECK SHEET VIN n Model Year Installation Date Stamp Technician Name Signature Corolla 2019 01 TPA Rear Serial Number CLICK 18 Nm 1x S A P Serial Number CLICK 5 4 Nm AFTER INSTALLATION Page 2 2 NO DTC OK DIAGNOSTIC TOOL 2 ...