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Product Code: PROTL500A 

 

 

               Made in China to TQB Brands Pty Ltd specifications  

Page 10 

Visit us at www.tqbbrands.com.au 

TROUBLESHOOTING 

 

 

 

 

 

 

 

 

 

Problem 

Symptom 

Cause 

Conclusion 

Solution 

Lifter will not 

lift using foot 

pump 

Pump has no 

resistance, lift ram 

will not raise 

Release pedal valve 

pin obstructed 

 

 

Air in hydraulic system 

 

 

Load weight exceeds 

lift capacity  

 

Pump circuit 

protection valve 

actuated 

 

Overload actuated 

 

 

Dirt under release pin 

retainer 

 

 

Air cavitation in pump 

and/or lift ram 

 

Higher capacity lifter 

required 

 

Pump circuit protection 

valve needs reset 

 

 

Relief valve needs reset 

 

 

Hold pedal down and 

clean out pin cavity 

with an air duster  

 

Bleed system as per 

instructions 

 

Select higher 

capacity lifter 

 

Depress release 

pedal, valve will 

reset  

 

Contact qualified 

technician for repairs 

 

Lifter will not 

hold load 

 

Load cannot be 

sustained, lift ram 

drops under load 

 

 

Pump pedal rises 

Release valve not 

tightly closed 

 

Damaged main seal 

 

Main check valve 

obstructed 

Bypass through release 

valve 

 

Replace main ram seals 

 

Replace main check valve 

ball and reseat valve seat 

 

Ensure release valve 

tightly closed 

 

 

Contact qualified 

technician for repairs 

 

Lifter will not 

lower after 

unloading 

Lift ram rises after 

retracting 

 

 

 

 

Lift ram will not 

retract 

Reservoir overfilled 

and breather closed 

 

 

 

 

Breather closed 

Ram failure due to 

reservoir pressurised 

caused by excess 

reservoir level and closed 

breather valve 

 

Breather closed causing 

hydraulic lock 

Fully retract ram and 

drain excess oil and 

bleed system as per 

instructions  

 

Open breather and 

bleed system                                                                      

Contact qualified 

technician for repairs 

Poor lift 

performance 

Pump has no 

resistance, lift ram 

will not raise to full 

stroke 

 

Fluid level low 

 

 

 

Air trapped in system

 

breather closed, pump 

failure due to 

cavitation caused by 

air pressure build up 

in reservoir 

 

 

Fill fluid to correct level 

 

 

 

Lift ram raised for 

extended period causing 

air ingress to hydraulic 

system 

Fill fluid to correct 

fluid level and bleed 

system 

 

With ram fully 

retracted, open the 

breather to let 

pressurised air 

escape bleed system               

 

Contact qualified 

technician for repairs  

Summary of Contents for PROTL500A

Page 1: ...68 5kg 500KG AIR HYDRAULIC About the TQ Pro brand TQ Pro top quality Tools and Equipment are designed and manufactured for specialist professional use in a garage and workshop environment TQ Pro produ...

Page 2: ...ent and safe place for future reference Whilst every effort has been made to ensure accuracy of information contained in this manual the TQB Brands Pty Ltd policy of continuous improvement determines...

Page 3: ...the Transmission Lifter to tip over and lead to equipment damage and or serious personal injury Never move this telescopic Transmission Lifter with a load any higher off the ground than necessary and...

Page 4: ...bly in the raised position 4 Depress the Pump Pedal to full stroke and hold in that position With a Hex key undo the Pump Bleed Screw 1 full turn counter clockwise aerated oil will begin to exit the P...

Page 5: ...w and controlled 6 Once the load is lowered release the castor wheel brakes 7 CAREFULLY and SLOWLY move the transmission lifter from under the vehicle 8 Immediately transfer the load to a bench top or...

Page 6: ...ife and prevent premature wear Wheel axles and Castor ball races should be lubricated with a Light Bearing Grease or 30 40W Machine Oil to ensure long life and prevent premature wear Cradle Pins Pivot...

Page 7: ...c system and eliminate any air in the system To ensure best performance and longer equipment life replace the complete hydraulic oil at least once a year With the Transmission Lifter in its lowest pos...

Page 8: ...Product Code PROTL500A Made in China to TQB Brands Pty Ltd specifications Page 8 Visit us at www tqbbrands com au PARTS LIST DIAGRAM...

Page 9: ...cription QTY Part Description QTY 1 Dust Ring 1 29 Oil Pad 1 2 O Ring 1 30 Pump 1 3 U Ring 1 31 U Limit 1 4 Round Nut 1 32 Lock Washer 1 5 O Ring 1 33 Screw 1 6 Piston Rod 1 34 Release Pedal 1 7 Retai...

Page 10: ...valve obstructed Bypass through release valve Replace main ram seals Replace main check valve ball and reseat valve seat Ensure release valve tightly closed Contact qualified technician for repairs L...

Page 11: ...TQB Brands Pty Ltd repair agent This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your TQB Brands Pty Ltd guarantee is not effe...

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