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Maintenance 

LUBRICATION 

The cable should be lubricated a minimum of once a year 

with a Wire Rope Spray, WD40 or a similar product.    Spray 

the shaft and the cable as the cable is being wound. You 

may remove the cover and lubricate the gears once a year 

with marine grease. Be careful not to get grease on the 

clutch lining.    Before removing the housings, slice the 

printed label down the middle with a utility knife. 

 

SALT WATER RINSING   

To minimize common corrosion from salt water, it is a best 

practice  to  rinse  off  the  winch  after  each  use  with  fresh 

water.    Simply point  a  hose inside the rope opening, over 

the  cover  and  around  the  surrounding  boat  deck  to  wash 

away any salt water residue. 

 

CABLE REPLACEMENT 

   

Always unplug the wiring harness to prevent accidental 

starting before attempting to install, service, or perform any 

maintenance.    To replace the cable, follow the outlined 

procedures. Use an exact replacement TRAC cable. The 

winch rating and cable strength are carefully matched.   

1.    Unplug the power cord.    Loosen the clutch knob and 

free-spool the cable out. 

2. It is not necessary to remove the cover in order to 

replace the cable; however, removing the cover does create 

more access to the drum shaft and make the installation 

easier. 

 

 

3.    Remove the set-screw on the cable spool and remove 

cable. 

4.    Insert the new cable into the drum shaft hole and 

replace set-screw and tighten. 

5.    Reassemble  the  cover  halves  back  onto  the  winch  if 

they were removed during the cable installation process. 

6.    Power-in the cable with a light load to help wind the 

cable straight and tight onto the drum. 

 

COURTESY LIGHT OPERATION 

The trailer winches come equipped with a 12v Courtesy 

light.    The light can be used when the winch is running or 

when it is idle.    The winch must be wired to a 12v battery 

in order for the light to function.    There is a push button 

switch located on the wired and wireless controls of the 

winch that activates the light.     

Push the button

to turn light on and press the

to 

turn it off. 

                                                                               

 

To prevent damage to light, do not operate light for longer 

than 20 minutes. 

 

LIGHT BULB REPLACEMENT 

1.  Remove  the  two  screws  that  hold  the  Lens  against  the 

winch cover 

2. Remove the lens. 

3. Remove the bulb. 

4. Replace with new light bulb and reinstall lens.    The light 

bulb  is  a  5W  halogen  bulb.    Higher  wattage  may  melt  the 

housing and void warranty. 

 

Screw 

Lens 

Halogen bulb 

Summary of Contents for Day Runner

Page 1: ...er Series Day Runner cable First READ THIS MANUAL If you still need help call us from 9 am to 4 pm central time Monday Friday 615 462 6224 Note At this time we provide Phone Support in English only Ev...

Page 2: ...l No Yes Yes Yes Power Requirement 12v 12v 12v 12v Wiring Harness Included Included Included Included Cable Length 30 9 1m 30 9 1m 30 9 1m 20 6 1m Strap Circuit Breaker Yes Yes Yes Yes Light Yes Yes Y...

Page 3: ...hus creating a potential fire hazard or motor damage Always leave a minimum of five wraps of cable on the drum at the bottom layer to achieve a rated load 8 Inspect the cable for weak or worn conditio...

Page 4: ...stands TRAC does not offer winch stands due the great variety of trailers Eight 8 inches 20cm clearance is required between the winch and bow eye to prevent the cable hook from being drawn into the w...

Page 5: ...e 6 Re attach power cord WIRELESS REMOTE BATTERY REPLACEMENT 1 Remove the screw located on the back 2 Separate the two halves of the transmitter locate the battery and remove 3 Replace battery with sa...

Page 6: ...injury or property damage LOADING 1 Align the boat to trailer Make sure that the remote is unobstructed by the trailer frame or other objects Always stand clear of the area between the boat and winch...

Page 7: ...ary to remove the cover in order to replace the cable however removing the cover does create more access to the drum shaft and make the installation easier 3 Remove the set screw on the cable spool an...

Page 8: ...ttery 2 Bulb is burned out 3 Bulb is loose in the retaining clips or there is a loose connection 1 Wire winch to 12v battery using the supplied wiring harness 2 Replace bulb with new one 3 Attached bu...

Page 9: ...iler bunk roller etc that we do not know if your rig would work or not Many of our customers are successful using this circuit but we do not know if your boat and trailer would work or not Wiring your...

Page 10: ...per use of this TRAC Trailer Winch is not covered under this warranty Costs of installation or repair by service centers or marine repair facilities are not covered by this warranty This is the exclus...

Page 11: ...TRAC Outdoor Products Company 251A Mayfield Drive Smyrna TN 37167 www trac outdoor com info trac outdoor com 615 462 6224...

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