B
142
Repair and Service Manual
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
699322
Engine
20
Monthly
Check for unusual noise, vibration, acceleration, oil leaks.
Rear axle
20
Monthly
Check for leakage; add oil as required.
S
General lubrication
50
3 Months
Lubricate all fittings, pivots, cables, etc. where required.
Throttle/governor
linkage
50
3 Months
Check operation and governed speed.
E
Fuel system
50
3 Months
Check for leakage at tank, cap, lines, filters, pump, fuel rail.
Front axle
50
3 Months
Check for damage, loose or missing hardware.
Parking brake
50
3 Months
Inspect linkage rods, latch arm, catch bracket.
Lubricate with light oil (Do not lubricate cables or brake latch).
S
Engine electrical
system
50
3 Months
Check coil/spark plug wires for cracks or loose connections.
S
Rear suspension
50
3 Months
Inspect shocks for leaks, worn bushings, loose or missing hard-
ware.
S
Front suspension
50
3 Months
Inspect strut for leaks. Check hubs and kingpins, for excessive
play, worn bushings, loose or missing hardware.
Front wheel align-
ment
50
3 Months
Inspect for unusual tire wear; align if necessary.
S
Battery
125
6 Months
Inspect terminals. Clean as needed.
King pins
125
6 Months
Check for excessive play and tightness of retaining nuts.
Rear axle
125
6 Months
Check for unusual noise, loose or missing hardware.
S
E
Air filter
125
6 Months
Inspect; clean as necessary.
CVT belt
125
6 Months
Inspect for cracks, fraying and excessive wear.
Direction selector
125
6 Months
Check for wear and smooth movement; lubricate shaft with light
oil if necessary.
Steering
125
6 Months
Inspect bellows and pinion seal for damage and leakage.
Rack end ball joint
125
6 Months
Check for noise and loose or missing hardware.
S
Air Filter
250
Yearly
Replace.
S
Oil filter
250
Yearly
Replace (with oil change).
S
Engine oil
250
Yearly
Replace. See
for type and capacity.
S
Rear axle
250-300
Yearly
Check fluid level; add if required.
S
Front wheel bear-
ings
250-300
Yearly
Check and adjust as necessary.
S
Brakes
250-300
Yearly
Clean and adjust.
Check brake shoe linings; replace if necessary.
S
Muffler/exhaust sys-
tem
250-300
Yearly
Check hardware. Inspect for leaks at head and muffler gaskets.
Valves - intake/
exhaust
250-300
Yearly
Check cold.
S
E
Spark plug
250
Yearly
Replace and gap new.
Cylinder head and
piston
500
5 years
Remove carbon.
Item
Interval
(perform at interval
that comes first)
Remarks
Page
Hours
Calendar
