Tractel tralift 19709, Operation, Maintenance And Parts Manual

Page 1: ...presents some risk of personal injury or property damage That risk is greatly increased if proper instruction and warnings are not followed Before using this hoist each operator should become through...

Page 2: ...ance 5 1 Removing the Handwheel Cover 5 2 Installing New Hand Chain 5 3 Installing New Load Chain 5 4 Installing a New Load Hook 5 5 Brake Replacement 6 Troubleshooting 7 Removal from service and stor...

Page 3: ...icable ANSI standards ASME B30 16 and HST 2M and or other federal state provincial and local standards which may apply Inspection Repair Parts Manual tralift Manual Chain Hoists Explanation of Symbols...

Page 4: ...HOISTING OPERATIONS SAFETY AND PROPER OPERATION IS A MATTER OF LIFE OR DEATH FOR RIGGERS OPERATORS AND BY STANDARDS THIS WARNING IS YOUR SHARE OF DUTIES FOR ACHIEVING SAFETY STANDARD HAND SIGNALS FOR...

Page 5: ...a minimize swing the load or load hook b maintain firm footing when operating lifting equipment c avoid sudden acceleration and deceleration d concentrate on operating the hoists and do not allow atte...

Page 6: ...with the necessary safety factor see regulations and professional standards 33 All the calculations design and subsequent work necessary to the above requirements have been made by a competent person...

Page 7: ...37 0 24x0 71 0 20x0 94 39 68 5 51 6 14 5 28 1 38 20 87 4000 1 88 18 0 31x0 94 0 20x0 94 44 09 5 07 9 02 6 10 1 38 23 82 6000 2 92 59 0 31x0 94 0 20x0 94 61 73 8 16 7 72 5 91 1 54 24 80 10 000 2 99 21...

Page 8: ...mm An optional load limiting device is available as well as a special corrosion resistant chain Additional information can be obtained from TRACTEL INC LTD by request A serial number is engraved on th...

Page 9: ...down functions operate correctly 2 9 When using the hoist with a push suspension trolley without load check that the trolley moves freely If using a geared suspension trolley without load check the di...

Page 10: ...dth bent shanks twisted hooks cracking or any other defects Check latches for proper operation See page 9 section 5 for a description of how to look for damage 3 Chain Ensure there is no twisting in a...

Page 11: ...e following conditions a The hooks should rotate freely even when under load b Latches should be appropriately secured in place and open close properly c Any signs of cracking use of magnetic particle...

Page 12: ...ent In addition when each link on a total length of 11 links Figure 6 has been examined the chain must be replaced if any of the following is found Corroded or cracked links Distorted or twisted links...

Page 13: ...se of EP 1 grease is recommended for temperatures in the range of 20 to 50 F 29 to 10 C EP 2 grease is recommended for temperatures between 30 to 120 F 1 to 49 C The chain should be lubricated with SA...

Page 14: ...eel cover by removing the following items from the three bolts on the cover 3 12mm nuts 3 Locking washers see Figure 9 3 Flat washers 5 2 Installing the New Hand Chain 1 Remove the old hand chain if n...

Page 15: ...handwheel cover as described on page 14 4 Attach approximately 2 feet 1 m of soft wire to one end of the new load chain 5 Insert the wire into the entry side of the hoist over the load sprocket and th...

Page 16: ...r the model with four falls perform the following while avoiding twisting of the chain Figure 12 a Pass the end through the first idle sheave on the bottom hook block page 20 26 b Pass the end over th...

Page 17: ...ve Note that the nut is not tight 4 Remove the hand chain from the handwheel 5 Turn the handwheel counterclockwise to remove 6 Remove and inspect replace the ratchet wheel and both friction disks see...

Page 18: ...ed load chain Inspect and replace as necessary Hand chain binds Damage to one of the following Load chain Chain sprocket load sheave Hand chain Handwheel Driving shaft Gears Inspect and replace as nec...

Page 19: ...6 39 8x24 2 5 3 4 19759 5 5000 2 93 42 10x30 3 6 5 3 19769 10 10000 4 99 45 10x30 6 5 9 7 19779 20 20000 8 99 45 10x30 13 0 19 4 Item Rated Load Dimensions Weight of Hoist w chain 10 of lift A B C Hmi...

Page 20: ...20 NOTE See page 21 for serial numbers of new style hoists 9 1 New Style Exploded View...

Page 21: ...ers 3 2 2 Brake cover 3 2 3 Screws washers 2 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Label kit 3932 4222 452...

Page 22: ...t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Brake kit 22042 22052 34082 22052 18932 34082 22072 22072 22072 5 Brake discs 2 6...

Page 23: ...ut 3 19 2 Washer 3 20 Outer stay bolt 3 20 1 Nut 3 20 2 Spring washer 3 20 3 Washer 3 21 Side plate 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Cod...

Page 24: ...No No Chain guide kit 22212 22222 22232 18972 22232 18952 22242 22242 22242 11 Upper chain guide 1 12 Chain stripper 1 15 Guide roller 1 23 Chain anchor 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No...

Page 25: ...sprocket 1 17 1 Retaining ring 0 5t 1 0 5t only 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Bottom hook assembl...

Page 26: ...2452 28 Side cover 1 20 1 Nut 3 20 2 Spring washer 3 20 3 washer 3 9 7 New Style Spare Parts List 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Co...

Page 27: ...BELS TAGS Usually located on hoist box Located on handwheel cover Located on handwheel cover Figure 17 Figure 18 Figure 19 Not remove or obscure the safety labels plates or tags furnished on the hoist...

Page 28: ...28 Name of user Date of first use SERVICE Date Signature...

Page 29: ...29 Name of user Date of first use SERVICE Date Signature...

Page 30: ...30 Name of user Date of first use SERVICE Date Signature...

Page 31: ...31 Name of user Date of first use SERVICE Date Signature...

Page 32: ...ling costs or consequential damages of any kind 5 Any defect in this equipment must immediately be brought to attention of the distributor from whom the unit was purchased The distributor will make ar...