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SECTION FIVE: MAINTAINING 

YOUR NEW GRILL 

 
 

1)  CREOSOTE AND GREASE:

 Formation and need for removal. 

 

    When wood pellets are burned slowly, they produce tar and other organic vapors that 

combine with expelled moisture to form creosote. The creosote vapors condense in 
the relatively cool flue exhaust of a slow burning fire. As a result, creosote 
accumulates on the flue lining. When ignited, creosote makes an extremely hot fire. 
Airborne grease particles will travel through the cooking chamber and some of this 
airborne grease will accumulate on the flue lining, similar to the creosote, which could 
be contributory to a fire. 

 

The flue exhaust should be inspected at least twice a year to determine when a 
creosote and/or grease buildup has occurred. 

 

Also, grease drippings from the food will fall onto the Grease Drain Pan and be 
channeled into the Grease Drain and then out of the Grill through the Grease Drain 
Tube, to be collected in the Grease Bucket. Grease will accumulate in all of these 
locations. 

 

The Grease Drain, the Grease Drain Tube and the Grease Bucket should be 
inspected at least twice a year for signs of grease buildup. 

 

When creosote or grease has accumulated, it should be removed to reduce the risk 
of fire. 

 
Cleaning the Flue (Smoke Stack): 
 

DANGER! 

Turn the Switch OFF 

(o)

 and disconnect the Power Cord. 

CAUTION!

 Make sure that the Grill is cold before cleaning the Flue Pipe. Remove 

(unscrew) the Chimney Cap Assembly from the top of the Flue Pipe. Once the 
Chimney Cap Assembly has been removed, it can be cleaned with warm, soapy 
water or with a biodegradable degreaser. 
Scrape the creosote and grease accumulation from the inside of the vertical and 
horizontal sections of the Flue Pipe, using a stiff, non-metallic tool. A wooden paint 
stir stick, for example, would work for this task. Once the creosote and grease 
residue has been loosened from the Flue Pipe lining, much of it can be removed with 
paper towels or disposable rags. Do not spray water or other liquid cleaners onto the 
inside of your Grill. Once the Flue Pipe has been cleaned, replace the Chimney Cap 
Assembly. 

 
Cleaning Grease from your Grill: 
 

DANGER! 

Turn the Switch OFF 

(o)

 and disconnect the Power Cord. 

CAUTION!

 Accumulated grease is easier to clean off when the Grill is still warm –not 

hot. 

Be careful not to burn yourself.

 Gloves are recommended. 

 

Periodically, clean the grease out of the V-shaped Grease Drain and Grease Drain 
Tube. If too much grease is allowed to build up in the V-shaped Grease Drain, or is 
allowed to plug the Grease Drain Tube, a grease fire could result. We recommend 
cleaning these locations regularly. 

Summary of Contents for BBQ075.04

Page 1: ...his entire manual before assembly installation of your Traeger Pellet Grill Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire official about restrictions and installation inspection requirements in your area SAVE THESE INSTRUCTIONS ...

Page 2: ...UM distance of 12 from the Grill to combustibles WARNING When operating this Grill under overhead combustibles a MINIMUM of 40 inches is required WARNING Assemble and operate this Grill ONLY per the instructions in this Owner s Manual WARNING This Grill is intended for OUTDOOR USE ONLY WARNING Never use heating fuel pellets in the Grill due to potential hazardous contaminants and additives that ma...

Page 3: ... Pan 98 1 Heat Baffle 97 1 Smoke Stack 83 1 Chimney Cap Assembly 85 1 Chrome Door Handle 76 1 Grease Bucket 112 1 Hardware Kit You will need to complete the assembly which includes 1 Mounting the Legs 62 and Wheel Legs 63 to the Grill 2 Attaching the Chrome Door Handle 76 to the Door 72 3 Attaching the Smoke Stack 83 to the Grill 4 Mounting the Chimney Cap Assembly 85 5 Positioning the Heat Baffle...

Page 4: ... the Wheel Legs 63 on the right end as shown in the diagram below The wheel on the Wheel Legs 63 should go toward the outside of the Grill Leave the Nuts loose during this step 3 Set the Grill upright to level and then tighten all Nuts ATTACHING THE CHROME DOOR HANDLE 1 Insert flat washer K onto 1 4 20 x 310 hex bolt J and insert into slot in the door 72 from the inside 2 Place chrome handle 76 on...

Page 5: ...er F on each Bolt inside the Grill and secure with Hex Nuts D using the Wrench supplied 4 Screw the Chimney Cap Assembly 85 into the Bracket in the top of the Smoke Stack Hand tighten NOTE If at this point you are ready to start your Grill refer to the INITIAL FIRING INSTRUCTIONS in SECTION TWO of this manual or on a separate sheet in the PELLET HOPPER before proceeding with further assembly POSIT...

Page 6: ...ort Lip end hooks over the Grease Drain Pan Support on the left side of the Grill The Long Lip end should rest in the V Shaped Grease Drain located inside the Grill on the right POSITIONING THE PORCELAIN GRILL Position the Porcelain Grill 147 on the Grill Supports that run the length of the cooking area HANGING THE GREASE BUCKET Locate the Grease Drain Tube extending from the Grill below the Smoke...

Page 7: ...in to fall into the Firepot turn the Temperature Dial to Shut Down Cycle 5 Set the Temperature Dial to SMOKE Let the Pellets come to full flame Once you see flames come out of the Firepot turn the Temperature Dial to SHUT DOWN CYCLE and let the Grill cool down Recommendation For ease of clean up line the Grease Drain Pan with heavy duty aluminum foil Be sure the edges and ends of the foil are tigh...

Page 8: ...e is successful you will soon see flames come out of the Firepot Then turn the Switch OFF o and let the Grill cool down Position the Heat Baffle the Grease Drain Pan and Porcelain Grill in their proper locations With the Door open turn the Switch ON and the Temperature Dial to SMOKE In approximately 2 minutes you will notice whitish gray smoke coming out of the Grill as the Pellets ignite After as...

Page 9: ...to the Shutdown Cycle position this will leave the Draft Induction Fan running for ten minutes to burn any excess pellets in the fire pot After the fan runs for ten minutes the controller will power off and the fan and it will stop running CAUTION The main power switch will shut the power off to the controller and the Temperature Dial Knob switch will cut off power to the grill components only Whe...

Page 10: ...ature is reached From that point forward the Digital Control will cycle the Auger off and on to maintain the selected temperature until the Temperature Dial is changed When operating in Smoke mode the Auger will cycle on for 15 seconds and off for 65 seconds There is no temperature control with the Smoke setting This timed cycle setting for Smoke is a factory pre set recommended by Traeger Pellet ...

Page 11: ...this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vomiting sleepiness and confusion Carbon monoxide reduces the blood s ability to carry oxygen Low blood oxygen levels can result in loss of consciousness and death See a doctor if you or others develop cold or flu like symptoms while cooking or in t...

Page 12: ... reduce the risk of fire Cleaning the Flue Smoke Stack DANGER Turn the Switch OFF o and disconnect the Power Cord CAUTION Make sure that the Grill is cold before cleaning the Flue Pipe Remove unscrew the Chimney Cap Assembly from the top of the Flue Pipe Once the Chimney Cap Assembly has been removed it can be cleaned with warm soapy water or with a biodegradable degreaser Scrape the creosote and ...

Page 13: ...brasive cleansers or abrasive cleaning pads on the outside Grill surfaces 3 Outside Storage CAUTION If the Grill is stored outside during the rainy season care should be taken to ensure that water does not get into the Pellet Hopper Wood pellets when wet expand greatly and will jam your Auger A Traeger Grill Cover to protect the Grill is highly recommended Covers are available from your Traeger De...

Page 14: ...m the inside of the Firepot A If your vacuum cleaner is a bagless model empty any previously accumulated debris from the collection chamber Then vacuum the ash from the inside of the Firepot Once the Firepot is clean empty the collection chamber into the metal container described below without delay Make sure that there is no remaining ash residue left in the collection chamber B If your vacuum cl...

Page 15: ...Pellets in the Pellet Hopper If this is the INITIAL FIRING or the Grill has run out of Pellets allow sufficient time for the Pellets to travel from the Pellet Hopper to the Firepot can take up to 7 minutes 2 Initiate startup See INITIAL FIRING INSTRUCTIONS in Section Two of this OWNER S MANUAL Still no Pellets in the Firepot Proceed to step 3 3 DANGER Turn the Switch OFF o and disconnect the Power...

Page 16: ...sal of ash in Section Five 7 Sand the outside surfaces of the auger with medium grit sandpaper Check the inside of the Auger Tube and sand it if needed Vacuum the sanding grit out of the Auger Tube and Firepot when finished Check that the Auger rotates freely 9 Re attach the Auger shaft to the Auger Drive Motor shaft WHY DOES MY GRILL FIRE GO OUT ON SMOKE SETTING The P number for the Smoke Adjustm...

Page 17: ...IPES CALL FOR SMOKE MEDIUM ANDHIGH This handy conversion chart will help you determine where to set the Thermostat when the recipes call for Smoke Medium or High settings with the 3 Speed Smoker Control Remember Grill temperature is affected by conditions such as outside temperature precipitation and wind as well as altitude Please keep this in mind when determining how long it will take food to c...

Page 18: ...ill located on a label inside the Hopper Lid along with the part identification TRAEGER PELLET GRILLS LLC 1215 Wilmington Ave Suite 200 Salt Lake City UT 84106 TRAEGER TECHNICAL SUPPORT Available 7 Days a Week 5AM to 7PM Pacific Time TRAEGER PARTS DEPARTMENT Available Weekdays 8AM to 3 30PM Pacific Time TRAEGER SALES ORDER DESK Available Weekdays 8AM to 4 30PM Pacific Time TOLL FREE TELEPHONE 1 80...

Page 19: ...BBQ07C 03 COMPONENTS LIST PAGE 1 OF 1 ...

Page 20: ...HOPPER BURNER COMPONENTS PAGE 2 OF 2 ...

Page 21: ...SUB085 21 1 Hot Rod Ignitor BAC199 75 1 Left Door Hinge Assy SUB086 22 8 Screw 8 x 5 Hex S Tap HDW119 76 1 12 Chrome Handle HDW227 23 1 3 8 x 3 16 Thick Gasket BRN900 J 2 Bolt 1 4 20 x 310 Hex Zinc HDW088 27 1 Power Cord 8 Nema 120v ELE203 83 1 Flue Pipe Assembly FAB309 28 1 Strain Relief ELE210 85 1 Chimney Cap Assembly SUB769 30 1 Screw 8 32 x 500 Pphd Zinc HDW117 90 1 Flue Pipe Gasket INS145 33...

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