page 2
TD-24-T (5+20)
®
Table of Contents
2.6
Electrical ..................................................................................... 33
Harnesses and Lights ............................................................... 33
Junction Block .......................................................................... 33
Seven-Way Plug....................................................................... 33
2.7
Air Brake System ........................................................................ 34
General Air Brake Maintenance ............................................... 34
Automatic Slack Adjuster Maintenance .................................... 35
Manual Brake Adjustment ........................................................ 36
Slack Adjuster Function Test .................................................... 37
2.8
Electric Brake System................................................................. 38
Operation .................................................................................. 38
Using your Brakes Properly...................................................... 39
Synchronization ........................................................................ 40
Controllers ................................................................................ 41
Magnets .................................................................................... 41
Brake Cleaning and Inspection ................................................ 42
Brake Lubrication ..................................................................... 42
Shoes and Linings .................................................................... 42
Electric Brake System Troubleshooting ................................... 43
Measuring Voltage .................................................................... 43
Measuring Amperage ............................................................... 45
Manual Brake Adjustment ........................................................ 46
Electric Brake System Troubleshooting Chart ......................... 47
2.9
Pre-Storage Maintenance ........................................................... 48
2.10 Pre-Season Maintenance ........................................................... 49
Section 3.
Parts ..................................................................................................... 50
3.1
Structural Components ............................................................... 50
Sub-frame ................................................................................. 50
Deck Assemblies ...................................................................... 51
3.2
Major Sub-Assemblies ................................................................ 52
Drawbar Eye ............................................................................. 52
Binkley Jack .............................................................................. 53
Cushion Cylinder ...................................................................... 54
Deck Latch Assembly ............................................................... 55
Deck Hinge Assembly............................................................... 56
3.3
Rear Impact Guard (RIG) Assembly ........................................... 57
3.4
Running Gear, 12K ..................................................................... 58
Suspension ............................................................................... 58
Axle End Components, 12K ..................................................... 60
Air Brake Components, 12K ..................................................... 62
Electric Brake Components, 12K ............................................. 64
3.5
Wheels and Tires ........................................................................ 66
3.6
Electrical ..................................................................................... 68
Harnesses and Lights ............................................................... 68
Electrical Plug ........................................................................... 70
ABS Electrical ........................................................................... 70
Electric Breakaway System ...................................................... 73
3.7
Air Brake System ........................................................................ 74
Section 4.
Warranty Claim Procedure ................................................................ 78
Summary of Contents for TD-24-T(5+20)
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Page 69: ...page 69 TD 24 T 5 20 Parts P A R T S 5 6 6 7 8 9 10 12 11 4 3 1 2...
Page 71: ...page 71 TD 24 T 5 20 Junction Box shown for reference only Parts P A R T S 4 1 3 2 6 5...
Page 75: ...page 75 TD 24 T 5 20 Parts Detail shown on follow ing pages P A R T S 4 7 5 6 2 1 3 3...
Page 77: ...page 77 TD 24 T 5 20 Parts Hidden between ECU and tank P A R T S 15 5 15 20 19 18 4 21 15 6...
