Trajan 125, Instructions For Use And Maintenance / Spare Parts

Page 1: ...PORTABLE BAND SAWING INSTRUCTIONS FOR USE AND MAINTENANCE SPARE PARTS MODEL 125 125 080605 R1 ...

Page 2: ...cal are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and word with approved safety equipment such as those dust masks that are specially des...

Page 3: ... Fig Abb 2 Fi 9 10 6 4 11 12 13 g Abb 3 Fig Abb 1 K J I H M L G E Fig Abb 6 Fig Abb 5 A B Fig Abb 4 B Q R D P S Fig Abb 9 Q P Fig Abb 7 Fig Abb 8 Fig Abb 9 D N O D F Fig Abb 1 Fig Abb 3 Fig Abb 6 Fig Abb 5 Fig Abb 4 Fig Abb 9 Fig Abb 8 Fig Abb 7 1 ...

Page 4: ...ENSION OF THE BLADE 4 WITH USAGE POINTS 3 2 BAR STOP 4 Never underestimate the warnings ATTENTION CAUTION given in this manual 3 3 CUTTING ANGLE 4 3 4 CUTTING SPEED 4 In order to draw the user s attention and to preserve safety hazardous operation are preceded by symbols and notes that point out the danger and explain how to behave to avoid any risk 3 5 SLIDING BLADE GUIDE 4 3 6 BEARINGS BLADE GUI...

Page 5: ...ly in the clamp Always keep hands away from the working areas while the machine is moving before loading or unlading the part release the run button on the hand grip Do not force the machine unnecessarily excessive cutting pressure could cause rapid wear to the blade and negatively influence the performance of the machine in terms of finishes and cutting precision 1 6 NOISE CONDITIONS In normal co...

Page 6: ...0rpm Insulation Class B Type of service intermittent S4 60 In case of power failure in mains while you wait for power to be restored there is no danger hazard may arise in face the electronic governor O or main switch D is also equipped with a reset function which prevents the machine from restarting automatically The motor of your sawing machine electronic version is equipped with a protective he...

Page 7: ... performed the blade s cutting precision may be irreparably compromised If the limiter trips while the machine is in operation slightly decrease the cutting pressure in addition this enables to safeguard the blade life and performance and to obtain always a sharp and clean cut To obtain the best performance the bi metal blades fitted on your sawing machine must be run in for a short period For thi...

Page 8: ... 25x35 40x50 85x105 6 6 60 60 2 30 11 00 0 05 80 18 30 x s 1 40 x s 2 50 x s 5 14 8 12 80 80 0 15 0 50 30 x s 1 18 80 0 10 50 x s 2 14 80 0 30 5 0 ACCESSORIES 5 1 CHOISE OF BLADE Your sawing machine is equipped with a bi metal blade measuring 1440 13 0 65 mm with variable toothing 10t teeth per inch for use in the majority of cuts possible with this machine For special requirements see cutting tab...

Page 9: ...H and K retainers point 3 3 is inaccurate Set the retainers by unloosening the fastening screws and re positioning them Decrease cutting pressure Inaccurate cut squaring Excessive cutting pressure on pipes and section bars Check the cutting parameters blade toothing cutting speed in the cuts table point 4 6 Incorrect blade toothing in relation to the piece to cut Check blade guide adjustment point...

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Page 14: ...d Screw M5x10L 8 18 111060 Bracket 2 19 HW004 Washer M6 2 20 HW005 Washer M8 2 21 111014 Knob 1 22 1 ET1244 Limit Switch 1 23 125048 Connecting Tube 1 24 125050A Blade 1440x13x0 65 8 12T 1 25 125017 Fixed Shaft 1 25 1 HT004 Flat Cross Head Screw M6x15L 3 26 111004 Drive Wheel 1 27 111072 Washer 1 27 1 111072A Washer 21 8 15 2 1 1 28 HE506 Hex Head Screw M5x10L 4 29 125036 Blade Back Cover 1 32 111...

Page 15: ... HK0609 2 59 111032 Washer 3 60 111005 Gear A 1 61 111044 Bushing 1 62 111006 Gear B 1 63 111033 Washer 1 64 CAHK0810 Bearing HK0810 1 66 CA6272RS Bearing 627 2RS 1 67 111007 Gear C 1 68 CA6202LLU Bearing 6202LLU 1 92 HW105 Spring Washer M8 6 93 HS242 Hex Socket Head Screw M8x20L 6 94 111059 Coaster 4 95 HW006 Washer M10x20x2t 2 96 HB804 Nut M10 1 97 HS935 Carriage Screw M10x33L 1 98 HN010 Hex Nut...

Page 16: ...er 2Speed 1 126 3 HS822 Cross Round Head Screw Ø4 0X40L 3 126 4 ET1247 2 Switch 3P 1 126 5 ET1156 ON OFF Switch KJD 17 220V 1 126 6 HS519 Cross Round Head Screw M5X10L 3 126S2 111093S2 Switch Assembly 1 126 2 111093C Cover 1 126 3 HS815 Cross Round Head Screw Ø3 5X35L 3 126 4 ET2147 Revolution Knob 1 126 5 ET1156 ON OFF Switch KJD 17 220V 1 126 7 111134 Speed plate 1 134 111066 Cable Clamp 6 135 H...

Page 17: ...DESCRIPTION SPECIFICATION QTY NOTE PARTS LIST MODEL NO 125 142 8 111068 Cover 1 142 9 HW104 Washer M6 1 142 10 HS227 Hex Socket Head Screw M6x5L 1 160 HW306 Star Washer M5 1 161 HS519 Cross Round Head Screw M5x10L 1 15 ...

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Page 20: ...SERIAL No PLEASE WRITE DOWN THE SERIAL NO ON THIS BLOCK FROM THE NAME PLATE AFTER YOU RECEIVE THIS MACHINE ADDRESS ...