background image

Introduction

COM-SVN003B-EN

WARNING

R-410A Refrigerant under Higher Pressure
than R-22

Failure to use proper equipment or components as 
described below, could result in equipment failing and 
possibly exploding, which could result in death, serious 
injury, or equipment damage. The units described in 
this manual use R-410A refrigerant which operates at 
higher pressures than R-22. Use ONLY R-410A rated 
service equipment or components with these units. For 
specific handling concerns with R-410A, please contact 
your local Trane representative.

WARNING

Hazard of Explosion and Deadly Gases!

Never solder, braze or weld on refrigerant lines or any 
unit components that are above atmospheric pressure 
or where refrigerant may be present. Always remove 
refrigerant by following the guidelines established by 
the EPA Federal Clean Air Act or other state or local 
codes as appropriate. After refrigerant removal, use dry 
nitrogen to bring system back to atmospheric pressure 
before opening system for repairs. mixtures of 
refrigerants and air under pressure may become 
combustible in the presence of an ignition source 
leading to an explosion. Excessive heat from soldering, 
brazing or welding with refrigerant vapors present can 
form highly toxic gases and extremely corrosive acids. 
Failure to follow all proper safe refrigerant handling 
practices could result in death or serious injury.

WARNING

Hazard of Explosion!

Use only dry nitrogen with a pressure regulator for 
pressurizing unit. Do not use acetylene, oxygen or 
compressed air or mixtures containing them for 
pressure testing. Do not use mixtures of a hydrogen 
containing refrigerant and air above atmospheric 
pressure for pressure testing as they may become 
flammable and could result in an explosion. Refrigerant, 
when used as a trace gas should only be mixed with dry 
nitrogen for pressurizing units. Failure to follow these 
instructions could result in death or serious injury or 
equipment or property-only damage.

WARNING

Hazardous Service Procedures!

The maintenance and troubleshooting procedures 
recommended in this section of the manual could result 
in exposure to electrical, mechanical or other potential 
safety hazards. Always refer to the safety warnings 
provided throughout this manual concerning these 
procedures. When possible, disconnect all electrical 
power including remote disconnect and discharge all 
energy storing devices such as capacitors before 
servicing. Follow proper lockout/tag out procedures to 
ensure the power can not be inadvertently energized. 
When necessary to work with live electrical 
components, have a qualified licensed electrician or 
other individual who has been trained in handling live 
electrical components perform these tasks. Failure to 
follow all of the safety warnings provided could result in 
death or serious injury.

WARNING

Hazardous Conditions!

Observe and follow the “Warning” and “Notices” labels 
on the compressor. Failure to follow these instructions 
could result in death or serious injury or damage to the 
equipment.

NOTICE

Use Proper Charging and Crankcase 
Heater Operation Procedures!

Failure to utilize proper charging and crankcase heater 
procedure will result in compressor failure. Refer to unit 
IOM or 

“Charging the System,” p. 16

 and 

“Verification 

Before Start-Up,” p. 16

 in this manual for the proper 

procedures.

WARNING

Follow EHS Policies!

Failure to follow instructions below could result in 
death or serious injury.

All Trane personnel must follow the company’s 
Environmental, Health and Safety (EHS) policies 
when performing work such as hot work, electrical, 
fall protection, lockout/tagout, refrigerant handling, 
etc. Where local regulations are more stringent than 
these policies, those regulations supersede these 
policies. 

Non-Trane personnel should always follow local 
regulations.

Summary of Contents for CSHW047

Page 1: ...ing up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqual...

Page 2: ...hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment o...

Page 3: ...hould only be mixed with dry nitrogen for pressurizing units Failure to follow these instructions could result in death or serious injury or equipment or property only damage WARNING Hazardous Service...

Page 4: ...rmission Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change Trademarks All trademarks...

Page 5: ...8 Pre Installation Inspections 9 Repair Recommendations 9 Mechanical Failure 10 Electrical Failure 10 Two Types of Motor Failures 10 Removal and Installation 11 Removal 11 Compressor Replacement Tand...

Page 6: ...1 step Unloading with solenoid not energized Digit 10 Design Sequence Factory Assigned Digit 11 Motor Protection Type 0 Internal Line Break Digit 12 Compressor Connections Variation 0 Standard Compres...

Page 7: ...ion Some conditions will result in oil levels below the sight glass Off After several minutes theoil levels should be the same in each compressor and should be visible in the sightglass This is the be...

Page 8: ...system charge exceeds 3 pounds per ton crankcase heaters are required If required heaters must be energized for a minimum of eight hours prior to starting the compressor to insure that liquid refrige...

Page 9: ...ngs may not be of the same length Adjust as necessary for even unit lift Table 2 Compressor weight without oil charge Model Weight lb Weight kg CSHW 047 050 052 056 83 8 38 CSHW 052 2 86 39 CSHW 058 0...

Page 10: ...rs using an acid test kit Use Trane Part Numbers CHM00414 and 45006 Two Types of Motor Failures Light If oil test kit is negative and oil is only slightly discolored treat in the same manner as a mech...

Page 11: ...compressor Cut the refrigerant lines in a convenient location that allows reassembly with slip couplings Then unbraze the line from the compressor and reuse it when the replacement is installed WARNIN...

Page 12: ...and shipping For single applications this equalizer port will need to be brazed shut with a 1 125 tube and cap If the replacement compressor requires a full oil charge then the compressor can be tipp...

Page 13: ...of the refrigerant system iv Reinsert the tube into the compressor connection If the tubing does not stay fully inserted it must be restrained to prevent it from backing out of the compressor connecti...

Page 14: ...order to protect themselves from potential electrical mechanical and chemical hazards MUST follow precautions in this manual and on the tags stickers and labels as well as the following instructions U...

Page 15: ...equipment or property only damage Use only dry nitrogen with a pressure regulator for pressurizing unit Do not use acetylene oxygen or compressed air or mixtures containing them for pressure testing D...

Page 16: ...ng the evaporator Verification Before Start Up Follow the instructions in the unit Installation Operation and Maintenance manual If there are no instructions available use these guidelines Before star...

Page 17: ...ly when the compressor is operating Do not overcharge the unit Recommended system full load superheats unless specified differently in the unit Installation Operation and Maintenance manual is 16 F 20...

Page 18: ...eat sub cooling oil sump superheat voltage and amperage Check all of the following on a regular basis System operating conditions System refrigerant charge level Oil levels and oil color Check electri...

Page 19: ...mum of eight hours or it is defective Mechanical damage to the compressor has occurred Check compressor amperage It may also trip the compressor motor protection module or other unit electrical protec...

Page 20: ...on Operation and Maintenance manual for possible diagnostics codes and corrective action Also check for Defective unit controls maximum 12 starts per hour Compressors cycling on safety controls Unit o...

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ...are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial...

Reviews: