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Installer’s Guide

Read this manual carefully before attempting to install, oper-
ate, or perform maintenance on this unit. Installation and 
maintenance should be performed by qualified service techni-
cians only. This unit is listed by Underwriters Laboratory. 

Packaged units are designed for outdoor mounting with a 
vertical condenser discharge. They can be located either at 
ground level or on a roof in accordance with local codes. Each 
unit contains an operating charge of refrigerant as shipped.

The indoor fan motor speed adjustment is provided in the 
Maintenance section.

Extreme mounting kits are available for slab (BAYEXM-
K003A), curb (BAYEXMK001A), and utility curb (BAYEX-
MK0002B) mountings. 

Supplemental heaters are installed separately per the appro-
priate Supplemental Electric Heaters Installer's Guide.

Single power entry kits are installed separately per the ap-
propriate Single Power Entry Kit Installer's Guide.

This guide is organized as follows:

 

Step 1 - Inspect Shipment

 

Step 2 - Determine Unit Clearances

 

Step 3 - Review Location & Recommendation Information

 

Step 4 - Unit Installation

 

Step 5 - Unit Startup

 

Sequence of Operation

 

Maintenance

Introduction

Contents

Safety Considerations 

2

Introduction 3
Step 1-Inspect Shipment 

3

Step 2-Determine Unit Clearances  

4

Step 3-Review Location & Recommendation 
             Information  

10

Step 4-Unit  Installation 

 11

    Ground Level Installation 

11

    Rooftop Installation -- Curb Mounting 

11

        Covert Horizontal Airflow to Down Airflow 

11     

        Install Full Perimeter Roof Mounting Curb 

11        

        Lifting and Rigging 

12

        Placing the Unit  on the Mounting Curb 

 12

    Rooftop Installation -- Frame Mounting 

13

    Rooftop Installation -- No Frame/Curb 

13

    Ductwork Installation 

16

       Attaching Downflow Ductwork to Roof Curb 

16

       Attaching Downflow Ductwork to Roof Frame 

16

       Attaching Horizontal Ductwork to Unit 

16

   Condensate Drain Piping 

16

    Air Filter Installation 

16

    Electrical Wiring 

17

        Electrical Connections 

17

        Electrical Power 

17

        Disconnect Switch 

17

        Overcurrent Protection 

17

        Power Wiring 

17

        Field Wiring Diagram 

18

        Control Wiring (Class II) 

19

         Thermostat Heat Anticipator 

19

Step 5-Unit Startup 

19

    Pre-start Quick Checklist 

19

    Starting the Unit in the Cooling Mode 

19

        Operating Pressures 

19

         Voltage Check 

19

        Cooling Shutdown 

19

    Starting the Unit in Heating Mode 

20

        Heating Shutdown 

20

Sequence of Operation 

20

    General 

20

    Cooling Mode 

20

    Heating Mode 

20

Final Inspection Checklist 

20

Maintenance 20
    Owner Maintenance  

20

    Service Maintenance 

21

        Cooling Season 

21

        Heating Season 

21

    ECM Fan Motor Adjustments 

21

 

Step 1—Inspect Shipment

1.  Check for damage after the unit is unloaded. Report promptly 

to the carrier any damage found to the unit. Do not drop the 
unit.

IMPORTANT:

 

To prevent damage to the sides and top of the 

unit when hoisting, use “spreader bars” as shown on page 14.

2. Check the unit’s nameplate to determine if the unit is correct for 

the intended application. The power supply must be adequate 
for both the unit and all accessories.

3. Check to be sure the refrigerant charge has been retained 

during shipment.  Remove the Compressor access panel to 
access the 1/4" flare pressure taps.

4. If this unit is being installed on a curb, verify that the correct 

curb is provided with the unit. 

 •

 4TCY4024 through 4TCY4036 use BAYCURB050A.

 •

 4TCY4042 through 4TCY4060 use BAYCURB051A.

 

 

5. If the unit is being hoisted, accessory kit BAYLIFT002A is  

recommended. It includes a kit of four (4) lifting lugs and  
instructions.

NOTE: 

 

If practical, install any internal accessories to the unit  

at the shop.

Summary of Contents for 4TCY4024

Page 1: ...be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it is the technician s responsibility to recognize these hazards and proceed sa...

Page 2: ...dditional respiratory protection Use the appropriate NIOSH approved respirator in these situations FIRST AID MEASURES Eye Contact Flush eyes with water to remove dust If symptoms persist seek medical...

Page 3: ...e Curb 13 Ductwork Installation 16 Attaching Downflow Ductwork to Roof Curb 16 Attaching Downflow Ductwork to Roof Frame 16 Attaching Horizontal Ductwork to Unit 16 Condensate Drain Piping 16 Air Filt...

Page 4: ...Step 2 Determine Unit Clearances Figure 1 4TCY4024 through 4TCY4036 1 of 3 Figures 1 to 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up...

Page 5: ...Page 5 Installer s Guide Figure 2 4TCY4024 through 4TCY4036 2 of 3...

Page 6: ...Page 6 Installer s Guide Figure 3 4TCY4024 through 4TCY4036 3 of 3...

Page 7: ...Page 7 Installer s Guide Figure 4 4TCY4042 through 4TCY4060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Page 8: ...Page 8 Installer s Guide Figure 5 4TCY4042 through 4TCY4060 2 of 3...

Page 9: ...Page 9 Installer s Guide Figure 6 4TCY4042 through 4TCY4060 3 of 3...

Page 10: ...unit installations are illustrated in Figures 1 through 6 pages 4 9 2 Any reduction of the unit clearances indicated in these figures may result in condenser coil starvation or the recircula tion of...

Page 11: ...ast two 2 inches of insulation and weatherproof There must be a weather proof seal where the duct enters the structure 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through ext...

Page 12: ...includes a kit of four 4 lifting lugs See Figure 10 inset B on page 14 2 Insert the four lifting lugs in the openings provided in the drip lip on each end of the unit See Figure 10 inset B on page 14...

Page 13: ...top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof by bolting Three 3 sleeper ra...

Page 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Page 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Support required on all Frame Applica tions Angle Iron Frame Roof Flashing Return Air Ang...

Page 16: ...s to minimize noise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no...

Page 17: ...the only one considered Over Current Protection The branch circuit feeding the unit must be protected as shown on the unit s rating plate Power Wiring The power supply lines must be run in weather ti...

Page 18: ...Page 18 Installer s Guide Figure 20 Typical 4TCY4 Field Wiring Diagram...

Page 19: ...blower turn free without rubbing and are they tight on the shafts Has all work been done in accordance with applicable local and national codes Are all covers and access panels in place to prevent air...

Page 20: ...s are closed If two stages of heat are provided and additional heat is required the comfort control s second stage W2 circuit is energized power ing the BH contactor coil Maintenance Final Installatio...

Page 21: ...rvice routines described at the beginning of each heating season Visually inspect the unit to ensure that the airflow required for combustion and condenser coil is not obstructed from the unit Inspect...

Page 22: ...Page 22 Installer s Guide Notes...

Page 23: ...Page 23 Installer s Guide Notes...

Page 24: ...installing dealer if the unit is inoperative Before you call always check the following to be sure service is required a Be sure the main switch that supplies power to the unit is in the ON position b...

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