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18-CD21D1-12

Installer’s Guide

The following safety practices and precautions must be 
followed during the installation, servicing, and opera-
tion of this furnace.
  1.  Use only with the type of gas approved for this fur-

nace. Refer to the furnace rating plate.

  2. Install this furnace only in a location and position 

as specified in “Location and Clearances” (page 4), 
of these instructions.

  3.  Provide adequate combustion and ventilation air to 

the furnace space as specified in “Air for Combus-
tion and Ventilation” (pages 8-9), of these instruc-
tions.

  4.  Combustion products must be discharged outdoors.  

Connect this furnace to an approved vent system 
only, as specified in the “Venting” section (pages 
13-15), of these instructions.

  5.  Never test for gas leaks with an open flame.  Use a 

commercially available soap solution made specifi-
cally for the detection of leaks to check all connec-
tions, as specified in “Gas Piping” (page 618), of 
these instructions.

 6. Always install the furnace to operate within the 

furnace’s intended temperature-rise range with a 
duct system which has an external static pressure 
within the allowable range, as specified on the unit 
rating plate. Airflow with temperature rise for cfm 
versus static is shown in the Service Facts accom-
panying this furnace.

  7. When a furnace is installed so that supply ducts 

carry air circulated by the furnace to areas out-
side the space containing the furnace, the return 
air shall also be handled by a duct(s) sealed to the 
furnace casing and terminating outside the space 
containing the furnace.

  8. A gas-fired furnace for installation in a residential 

garage must be installed as specified in “Location 
and Clearances” section (page 4), of these instruc-
tions.

 9. The furnace may be used for temporary heating 

of buildings or structures under construction only 
when the  following conditions have been met:

 

a. The furnace venting system must be complete 

and installed per manufacturer’s instructions.

 

b. The furnace is controlled only by a room thermo-

stat (no field jumpers).

 

c. The furnace return air duct must be complete 

and sealed to the furnace and clean air filters are 
in place.

  d. The furnace input rate and temperature rise 

must be verified to be within nameplate mark-
ing.

 

e. 100% of the furnace combustion air requirement 

must come from outside the structure.

SAFETY SECTION

CARBON MONOXIDE POISONING HAZARD
Failure  to  follow  the  steps  outlined  below  for  each 

appliance  connected  to  the  venting  system  being 

placed into operation could result in carbon monoxide 

poisoning or death.

The  following  steps  shall  be  followed  for  each  appliance 

connected  to  the  venting  system  being  placed  into 

operation,  while  all  other  appliances  connected  to  the 

venting system are not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal 

pitch,  as  required  in  the  National  Fuel  Gas  Code, 

ANSI Z223.1/NFPA  54  or  the  CAN/CGA  B149 

Installation  Codes  and  these  instructions.    Determine 

that  there  is  no  blockage  or  restriction,  leakage, 

corrosion  and  other  deficiencies  which  could  cause  an 

unsafe condition.

3. As far as practical, close all building doors and windows 

and  all  doors  between  the  space  in  which  the 

appliance(s)  connected  to  the  venting  system  are 

located  and  other  deficiencies  which  could  cause  an 

unsafe condition.

 

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not connected 

to  the  venting  system.  Turn  on  any  exhaust  fans,  such 

as  range  hoods  and  bathroom  exhausts,  so  they  are 

operating at maximum speed.  Do not operate a summer 

exhaust fan.

6.

 

Follow  the  lighting  instructions.  Place  the  appliance  be-

ing  inspected  into  operation.  Adjust  the  thermostat  so 

appliance is operating continuously.

7. If improper venting is observed during any of the above 

tests,  the  venting  system  must  be  corrected  in 

accordance  with  the  National  Fuel  Gas  Code, 

ANSI Z221.1/NFPA 54  and/or 

CAN/CGA 

B149 

Installation Codes.

8.

 

After  it  has  been  determined  that  each  appliance 

connected  to  the  venting  system  properly  vents  where 

tested as outlined above, return doors, windows, exhaust 

fans,  fireplace  dampers  and  any  other  gas -fired  burning 

appliance to their previous conditions of use.

WARNING

!

 

f. The furnace return air temperature range is be-

tween 55 and 80 degrees Fahrenheit.

 

g. Clean the furnace, duct work, and components 

upon substantial completion of the construction 
process, and verify furnace operating conditions 
including ignition, input rate, temperature rise 
and venting, according to the manufacturer’s in-
structions.

 10. This product must be gas piped by a Licensed 

Plumber or Gas Fitter in the Commonwealth of 
Massachusetts.

Summary of Contents for ADD1B060A9H31B

Page 1: ...with this unit Please return to service information pack upon completion of work Installer s Guide UD1B100A9H31B UD1B100G9H31A UD1C100A9H51B UD1C100G9H51A UD1D120A9H51B UD1D120G9H51A UD1D140A9H51B UD1...

Page 2: ...ate mark ing e 100 of the furnace combustion air requirement must come from outside the structure SAFETY SECTION CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each ap...

Page 3: ...ty signal words are used to designate a degree or level of seriousness associated with a particular hazard The signal words for safety markings are WARNING and CAUTION a WARNING indicates a potentiall...

Page 4: ...avoid physical damage from vehicles GENERAL INSTALLATION INSTRUCTIONS The manufacturer assumes no responsibility for equip ment installed in violation of any code or regulation It is recommended that...

Page 5: ...D TUD1A040A9H21B TUD1A040G9H21A 14 1 2 9 5 8 13 1 4 13 TUD1B060A9H31B TUD1B060G9H31A TUD1B080A9H31B TUD1B080G9H31A TUD1B100A9H31B TUD1B100G9H31A 17 1 2 9 5 8 16 1 4 16 TUD1C080A9H41B TUD1C080G9H41A T...

Page 6: ...6 18 CD21D1 12 Installer s Guide From Dwg 21C341700 Sh 1 Rev 0 DD1 HF OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 7: ...coil in the horizontal posi tion See Figure 4 IMPORTANT The 2 4TXC cased coil must be placed downstream of the furnace In horizontal installations the apex of the coil may point either toward or away...

Page 8: ...ir open ings provided in the furnace casing must be kept free of obstructions which restrict the flow of air Airflow restrictions affect the efficiency and safe operation of the furnace Keep this in m...

Page 9: ...rcial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces installed in hobby or craft rooms Furnaces installed near chemical storage areas Exposure to the fol...

Page 10: ...the space containing the furnace Minimum return air entering temperature for the furnace is 55 F Where there is no complete return duct system the re turn connection must be run full size from the fur...

Page 11: ...Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes Don t forget to remove the cloths be fore you start the furnace FILTER REMOVE FILTER FROM UPFLOW FURNAC...

Page 12: ...ACK960 The following checklist should be used when installing a right or left side return filter on an upflow furnace a Remove the filter b Leave the bottom panel in place c Make side cutout by follow...

Page 13: ...stream of the fur nace See Figure 17 UPFLOW FILTER CLIP BRACKET INSTALLATION 1 Determine the location to be used The furnace cabinet has dimples for location of the alter nate furnace clips Side retur...

Page 14: ...4 or the CAN CGA B149 Installation Codes and these instructions Determine that there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition 3 As f...

Page 15: ...isions of ANSI Z21 47 and CAN CGA 2 3 standards Category I furnaces operate with a non positive vent static pressure and with a flue loss of not less than 17 percent NOTE If desired a side wall termin...

Page 16: ...ATIONS d ELECTRICAL CONNECTIONS WARNING The cabinet must have an uninterrupted or unbroken ground according to National Electrical Code ANSI NFPA 70 latest edition and Canadian Electrical Code CSA C22...

Page 17: ...SING A 1 STAGE HEATING THERMOSTAT NO COOLING From Dwg 21B341437 P01 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 From Dwg B341436 Rev 1 SEE NOTE 8 FURNACE TWIN SEE NOTE 7 B C B C TO 115 V 1 PH 60 HZ POWER S...

Page 18: ...PERATION OF UNIT NO 2 IS SYNCRONIZED WITH UNIT NO 1 VIA SIGNALS FROM TWIN CONNECTION SEE NOTE 4 SEE NOTE 3 ISOLATION RELAY FIELD SUPPLIED SEE NOTE 4 ISOLATION RELAY SEE NOTE 4 B C B C B C From Dwg 21B...

Page 19: ...g by closing its individual manual shut off valve dur ing any pressure testing of the gas supply piping sys tem at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas...

Page 20: ...from the utility company and compare to the nameplate rating This must not exceed the nameplate rating Gas Valve Adjustment Changes can be made by adjusting the manifold pres sure See Table 12 or cha...

Page 21: ...the heating value obtained from the local utility supplier for the gas being delivered at the in stalled altitude Input rate changes can be made by adjusting the manifold pressure min 3 0 max 3 7 in...

Page 22: ...is satisfied TO SHUT OFF For complete shutdown Move the control switch on the main gas valve to the OFF position See Figures 25 and 26 Disconnect the electrical supply to the unit CAUTION If this is d...

Page 23: ...CONTROL AND SAFETY SWITCH ADJUSTMENT LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated Since proper operation of this swit...

Page 24: ...g cycle the pressure switch will cause the gas valve to close and shut the unit down Carbon monoxide fire or smoke can cause serious bodi ly injury death and or property damage A variety of potential...

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