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18-CD31D1-3

Installer’s Guide

SAFETY SECTION

The following safety practices and precautions must be 

followed during the installation, servicing, and operation of 

this furnace.
  1.  Use only with the type of gas approved for this furnace.  

Refer to the furnace rating plate.

  2.  Install this furnace only in a location and position as 

specified in “Location and Clearances” (page 3), of these 

instructions.

  3.  Provide adequate combustion and ventilation air to the 

furnace space as specified in “Air for Combustion and 

Ventilation” (pages 7-8), of these instructions.

  4.  Combustion products must be discharged outdoors.  

Connect this furnace to an approved vent system only, 

as specified in the “Venting” section (pages 13-14), of 

these instructions.

  5.  Never test for gas leaks with an open flame.  Use a 

commercially available soap solution made specifically 

for the detection of leaks to check all connections, as 

specified in “Gas Piping” (page 18) of these instruc-

tions.

  6.  Always install the furnace to operate within the fur-

nace’s intended temperature-rise range with a duct sys-

tem which has an external static pressure within the 

allowable range, as specified on the unit rating plate.  

Airflow with temperature rise for cfm versus static is 

shown in the Service Facts accompanying this furnace.

  7.  When a furnace is installed so that supply ducts carry 

air circulated by the furnace to areas outside the space 

containing the furnace, the return air shall also be 

handled by a duct(s) sealed to the furnace casing and 

terminating outside the space containing the furnace.

  8.  A gas-fired furnace for installation in a residential 

garage must be installed as specified in “Location and 

Clearances” section (page 3) of these instructions.

  9.  The furnace may be used for temporary heating of 

buildings or structures under construction only when 

the following conditions have been met:

 

a.  The furnace venting system must be complete and 

installed per manufacturer’s instructions.

 

b.  The furnace is controlled only by a room thermostat 

(no field jumpers).

 

c.  The furnace return air duct must be complete and 

sealed to the furnace and  clean air filters are in 

place.

 

d.  The furnace input rate and temperature rise must 

be verified to be within nameplate marking.

 

e.  100% of the furnace combustion air requirement 

must come from outside the structure.

 

f.  The furnace return air temperature range is be-

tween 55 and 80 degrees Fahrenheit.

 

g.  Clean the furnace, duct work, and components upon 

substantial completion of the construction process, 

and verify furnace operating conditions including 

ignition, input rate, temperature rise and venting, 

according to the manufacturer’s instructions. 

 10.  This product must be gas piped by a Licensed Plumber 

or Gas Fitter in the Commonwealth of Massachusetts.

Safety signal words are used to designate a degree or level 

of seriousness associated with a particular hazard.  The 

signal words for safety markings are 

WARNING

 and 

CAU-

TION

.

  a. 

WARNING

 indicates a potentially hazardous situation 

which, if not avoided, could result in death or serious 

injury.

  b. 

CAUTION

 indicates a potentially hazardous situation 

which, if not avoided, may result in minor or moderate 

injury.  It is also used to alert against unsafe practices 

and hazards involving only property damage.

S

WARNING

!

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result 

in serious injury, death or property damage.
Improper servicing could result in dangerous operation, 

serious injury, death, or property damage.

CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each 

appliance connected to the venting system being 

placed into operation could result in carbon monoxide 

poisoning or death.

The following steps shall be followed for each appliance 

connected to the venting system being placed into 

operation, while all other appliances connected to the 

venting system are not in operation:

1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and 

horizontal pitch, as required in the National Fuel Gas 

Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 

Installation Codes and these instructions.  Determine 

that there is no blockage or restriction, leakage, 

corrosion and other deficiencies which could cause an 

unsafe condition.

3. As far as practical, close all building doors and 

windows and all doors between the space in which the 

appliance(s) connected to the venting system are 

located and other deficiencies which could cause an 

unsafe condition.

4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not 

connected to the venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, so 

they are operating at maximum speed.  Do not operate 

a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance 

being inspected into operation. Adjust the thermostat 

so appliance is operating continuously.

7. If improper venting is observed during any of the above 

tests, the venting system must be corrected in 

accordance with the National Fuel Gas Code, 

ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 

Installation Codes.

8. After it has been determined that each appliance 

connected to the venting system properly vents where 

tested as outlined above, return doors, windows, 

exhaust fans, fireplace dampers and any other gas-fired 

burning appliance to their previous conditions of use.

S

WARNING

!

Summary of Contents for ADD2B060A9V3VA

Page 1: ...ERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL ST...

Page 2: ...emperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal words...

Page 3: ...ctions Category I defined on page 13 S CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction until the req...

Page 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Page 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Page 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Page 7: ...d caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equipmen...

Page 8: ...utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers a...

Page 9: ...urn duct is attached to the top side as shown in Figure 11 remove the filter from the furnace and install in a remote location Do not install the filter in the return duct directly above the furnace i...

Page 10: ...r upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Page 11: ...ks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 f Reinstall the furnace filter in the side position by inserting the...

Page 12: ...OT CUT CUT ON LINE 24 1 2 DO NOT CUT CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT H...

Page 13: ...X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category I...

Page 14: ...eight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Page 15: ...re injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently liv...

Page 16: ...16 18 CD31D1 3 Installer s Guide FIELD WIRING DIAGRAMS...

Page 17: ...18 CD31D1 3 17 Installer s Guide FIELD WIRING DIAGRAMS...

Page 18: ...ON Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum p...

Page 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adju...

Page 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Page 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch...

Page 22: ...g shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace N...

Page 23: ...trol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within 3...

Page 24: ...stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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