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18-CD20D1-18

23

Installer’s Guide

Failure to follow safety warnings exactly, could result 
in a fire or explosion causing property damage, 
personal injury or loss of life. 

— Do not store or use gasoline or other flammable 

vapors and liquids in the vicinity of this or any 
other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

do not use any phone in your building.

• Immediately call your gas supplier from a 

neighbor’s phone. Follow the gas supplier’s 
instructions.

• If you cannot reach your gas supplier, 

call the fire department. 

— Installation and service must be performed by 

a qualified installer, service agency or the gas 
supplier.

WARNING

!

ABNORMAL CONDITIONS

1. EXCESSIVE COMBUSTION PRESSURE (WIND IN

EXCESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE
If pressure against induced draft blower outlet becomes
excessive, the pressure switch will open and shut off the
gas valve until acceptable combustion pressure is again
available.

2. LOSS OF FLAME

If loss of flame occurs during a heating cycle, or flame is
not present at the sensor, the flame control module will
close the gas valve.  The flame control module will then
recycle the ignition sequence, then if ignition is not
achieved, it will shut off the gas valve and lock out the
system.

3. POWER FAILURE

If there is a power failure during a heating cycle, the
system will restart the ignition sequence automatically
when power is restored, if the thermostat still calls for heat.

4. GAS SUPPLY FAILURE

If loss of flame occurs during a heating cycle, the system
integrated control module will recycle the ignition
sequence, then if ignition is not achieved, the integrated
control module will shut off the gas valve and lock out
the system.

5. INDUCED DRAFT BLOWER FAILURE

If pressure is not sensed by the pressure switch, the
contacts will remain open and not allow the gas valve to
open, therefore the unit will not start.  If failure occurs
during a running cycle, the pressure switch contacts will
open and the gas valve will close to shut the unit down.

6. RESET AFTER LOCKOUT

When the integrated control module has shut the system
down and gone into lockout, the system must be manu-
ally reset before the unit will restart.  To reset, turn the
system power off, then on, then off and then on again
within 30 seconds.  This may be done at the unit’s power
source or at the thermostat. 

The system will not reset

unless the procedure off-on-off-on is completed within
30 seconds.

Carbon monoxide, fire or smoke can cause serious bodily
injury, death, and/or property damage.

A variety of potential sources of carbon monoxide can be
found in a building or dwelling such as gas-fired clothes
dryers, gas cooking stoves, water heaters, furnaces and
fireplaces. The U.S. Consumer Product Safety Commission
recommends that users of gas-burning appliances install
carbon monoxide detectors as well as fire and smoke detec-
tors per the manufacturers installation instructions to help
alert dwelling occupants of the presence of fire, smoke or
unsafe levels of carbon monoxide. These devices should be
listed by Underwriters Laboratories, Inc. 

Standards for

Single and Multiple Station Carbon Monoxide Alarms,
UL 2034

 or CSA International Standard, 

Residential

Carbon Monoxide Alarming Devices,

 CSA 6.19

NOTE:
The manufacturer of your furnace does not test any detec-
tors and makes no representations regarding any brand or
type of detector.

WARNING

!

The following warning complies with State of California law, Proposition 65.

This product contains fiberglass wool insulation!

Fiberglass dust and ceramic fibers are believed by the 
State of California to cause cancer through inhalation. 
Glasswool fibers may also cause respiratory, skin, or 
eye irritation.

PRECAUTIONARY MEASURES 

Avoid breathing fiberglass dust.

Use a NIOSH approved dust/mist respirator.

Avoid contact with the skin or eyes. Wear long-sleeved, 
loose-fitting clothing, gloves, and eye protection.

  Wash clothes separately from other clothing: rinse 

washer thoroughly.

Operations such as sawing, blowing, tear-out, and 
spraying may generate fiber concentrations requiring 
additional respiratory protection. Use the appropriate 
NIOSH approved respirator in these situations.

FIRST AID MEASURES

Eye Contact

Flush eyes with water to remove dust. 
If symptoms persist, seek medical 
attention.

Skin Contact  –

Wash affected areas gently with soap 
and warm water after handling.

Summary of Contents for DD060R9V3F Series

Page 1: ...est version USA CANADA ALTERNATE Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation mu...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...n these instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finishing phases of construction un...

Page 4: ...4 18 CD20D1 18 Installer s Guide From Dwg 21C341699 Rev 4 UD R9V K OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...wg 21C341700 Sh 1 Rev 0 DD R9V F OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL A B C D DD060R9V3F DD080R9V3F 17 1 2 9 5 8 16 1 4 16 DD100R9V5F 21 13 1 16 19 3 4 19 1 2 DD120R9V5F 24 1 2 15 5 16 2...

Page 6: ...looring For vertical downflow application subbase BAYBASE205 must be used between the furnace and combustible flooring When the downflow furnace is installed vertically with a cased coil a subbase is...

Page 7: ...lated caulked vapor barrier etc may need additional air provided as described for con fined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equi...

Page 8: ...vibration to the annoyance level When the furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission throu...

Page 9: ...ace If only the front of the furnace is accessible it is recom mended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths s...

Page 10: ...ALLATION With the filter removed the filter rack is compressed and then inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the...

Page 11: ...Leave the bottom panel in place e After the side cutout is made following the directions in the Return Air Duct Connections section on pages 8 and 9 compress the filter rack and reinstall in the side...

Page 12: ...mine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drille...

Page 13: ...X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combus tion System Catego...

Page 14: ...other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223 1 latest edition 10 Vent connectors serving appliance vented by natural draft or non positive pre...

Page 15: ...ircuit board must be cut if optional humidistat is used The jumper must also be cut when applying an airflow command signal to the BK input such as with the variable speed single zone and multi zone s...

Page 16: ...ABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER W14 OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 SEE NOTE 7...

Page 17: ...BK on the circuit board must be cut if an optional Humidistat is installed h HUMIDISTAT HOOKUP If an optional humidistat is to be connected between R and BK the factory installed jumper between R and...

Page 18: ...e gas supply piping system at test pressures equal to or less than 1 2 psig CAUTION Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold asse...

Page 19: ...times to verify regulator setting e For the White Rodgers gas valve model 36G 1 Adjust low fire by removing the low adjustment regulator cover screw See Figure 29 2 To increase outlet pressure turn th...

Page 20: ...Important Reinstall the propane orifices to the same depth as the orifices supplied with the equipment See Table 14 for help in selecting orifices if orifice change is required Furnace input rate and...

Page 21: ...W1 thermostat contacts close signaling the control module to run its self check routine After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch...

Page 22: ...d gas valve causing shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operatio...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manu ally reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...place IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer proble...

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