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18-CD19D7-22

19

Installer’s Guide

White-Rodgers 36J gas valve

TABLE 12

ORIFICE SIZES

INPUT

RATING

BTUH

NUMBER

OF

BURNERS

MAIN BURNER ORIFICE

DRILL SIZE

NAT. GAS

LP GAS

40,000
60,000
80,000

100,000
120,000
140,000

2
3
4
5
6
7

45
45
45
45
45
45

56
56
56
56
56
56

TABLE 13

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44
45
46
47
48
49
50

ORF00501

ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493

54
55
56
57
58
59

ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339

HIGH ALTITUDE DERATE

Input ratings (BTUH) of these furnaces are based on sea
level operation and should not be changed at elevations up to
2,000 ft.

If the installation is 2,000 ft. or above, the furnace input rate
(BTUH) shall be reduced 4% for each 1,000 ft. above sea
level.  The furnace input rate shall be checked by clocking
the gas flow rate (CFH) and multiplying by the heating value
obtained from the local utility supplier for the gas being
delivered at the installed altitude.  Input rate changes can be
made by adjusting the manifold pressure (min 3.0 - max
3.7 in. W.C. - Natural Gas) or changing orifices (orifice
change may not always be required). If the desired input rate
cannot be achieved with a change in manifold pressure, then
the orifices must be changed. LP installations will require an
orifice change.

IMPORTANT: 

Reinstall the propane orifices to the same depth

as the orifices supplied with the equipment.

See Table 15 (page 20) for help in selecting orifices if orifice
change is required.  Furnace input rate and temperature rise
should be checked again after changing orifices to confirm
the proper rate for the altitude.

Installations above 4,000 feet may require a pressure switch
change.  If required, use the BAYHALT*** Kit (High Altitude
Accessory Kit) listed in PRODUCT DATA.

TABLE 14

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW

SEC. FLOW

SEC. FLOW

SEC. FLOW

8

900

29

248

50

144

82

88

9

800

30

240

51

141

84

86

10

720

31

232

52

138

86

84

11

655

32

225

53

136

88

82

12

600

33

218

54

133

90

80

13

555

34

212

55

131

92

78

14

514

35

206

56

129

94

76

15

480

36

200

57

126

96

75

16

450

37

195

58

124

98

73

17

424

38

189

59

122

100

72

18

400

39

185

60

120

104

69

19

379

40

180

62

116

108

67

20

360

41

176

64

112

112

64

21

343

42

172

66

109

116

62

22

327

43

167

68

106

120

60

23

313

44

164

70

103

124

58

24

300

45

160

72

100

128

56

25

288

46

157

74

97

132

54

26

277

47

153

76

95

136

53

27

267

48

150

78

92

140

51

28

257

49

147

80

90

144

50

Outlet Pressure Boss

Outlet Pressure Boss

On/Off

ff Swi

Switch

ch

Inlet Pressure

let Pressure

Boss 

Boss (opt.)

.)

Regul

ulator

tor

Adj

Adjust

ust

White-Rodgers 36G gas valve

Installation of this furnace at altitudes above 2,000 ft.
(610m) shall be in accordance with the local codes, or in the
absence of local codes, the 

National Fuel Gas Code, ANSI

Z223.1/ NFPA 54

 or 

National Standard of Canada, Natural

Gas and Propane Installation Code, CSA 149.1

. Installation of

this furnace at altitudes above 2,000 ft. (610m) shall be made
in accordance with the listed high Altitude Conversion Kit
available with this furnace.

j

Inlet Pressure
Boss (opt.)

Outlet Pressure Boss

Regulator
Adjustment

On/Off Switch

k

Summary of Contents for DD1A040A9241A Series

Page 1: ...rotation ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service informati...

Page 2: ...g ignition input rate temperature rise and venting according to the manufacturer s instructions 10 This product must be piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts S...

Page 3: ...drops or ducts with equivalent lengths and sizes See Field Wiring Diagrams for Twinning on page 16 for proper hookup CAUTION To prevent shortening its service life the furnace should not be used as a...

Page 4: ...4 18 CD19D7 22 Installer s Guide From Dwg 21C341699 Rev 7 UD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...18 CD19D7 22 5 Installer s Guide From Dwg 21C341700 Sh 1 Rev 3 DD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 6: ...234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 123456789012345678901234567890121234567890123456 1234567890123456789012345678901212345...

Page 7: ...FURNACE SHOWN Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equipment installed Air for combustion and ventilation requirements can be supplied fro...

Page 8: ...he furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these...

Page 9: ...n Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace If only the front of the furnace is accessible it is recommended that both supply and return air p...

Page 10: ...inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the furnace cabinet side See Figures 13 14 16 NOTE Remove the bottom front...

Page 11: ...e side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15...

Page 12: ...1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 7 CABINET WIDTH FILTER SIZE FILTER BRACKET LOCATION 14 1 2 2 14X20X1 12 7 8 17 1 2 2 16X20X1 14 3 8 21 2 16X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Locat...

Page 13: ...ercent NOTE If desired a side wall termination can be accom plished through the use of an add on draft inducer The inducer must be installed according to the inducer manufacturer s instructions Set th...

Page 14: ...before servicing the unit Failure to follow this warning could result in electrical shock personal injury or death D 2 4 X 7 g GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7 12 OVER 7 12 TO...

Page 15: ...m As with all gas appliances using electrical power this furnace shall be connected into a permanently live electric circuit It is recommended that it be provided with a separate circuit protection de...

Page 16: ...3 Rev 2 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERMOSTAT 1 STAGE HEAT ONLY THERMOSTAT WITH FAN SWITCH FURNACE...

Page 17: ...he gas valve for propane is 13 8 W C Mini mum pressure is 11 0 W C All gas fittings must be checked for leaks using a soapy solution before lighting the furnace DO NOT CHECK WITH AN OPEN FLAME The fol...

Page 18: ...em 2 Attach a manifold pressure gauge with flexible tubing to the outlet pressure boss marked OUT P on White Rodgers gas valve model 36G or 36J See Figure 28 for White Rodgers gas valve model 36J See...

Page 19: ...if orifice change is required Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may req...

Page 20: ...ty of the unit it must be checked out on initial start up by the installer To check for proper operation of the limit switches set the thermostat to a temperature higher than the indicated temperature...

Page 21: ...ignition is not achieved it will lockout the furnace 3 POWER FAILURE If there is a power failure during a heating cycle the system will restart the ignition sequence automatically when power is resto...

Page 22: ...22 18 CD19D7 22 Installer s Guide NOTES...

Page 23: ...18 CD19D7 22 23 Installer s Guide NOTES...

Page 24: ...distributor P I 08 02 Since the manufacturer has a policy of continuous product and product data improvement it reserves the right to change design and specifications without notice Literature Order N...

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