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© 2011  Trane     All Rights Reserved

18-CD19D7-22

Installer’s Guide

SAFETY SECTION

The following safety practices and precautions must be
followed during the installation, servicing, and operation of
this furnace.

1. Use only with the type of gas approved for this furnace.

Refer to the furnace rating plate.

2. Install this furnace only in a location and position as

specified in the Location and Clearances section (page
3), of these instructions.

3. Provide adequate combustion and ventilation air to the

furnace space as specified in the Air for Combustion and
Ventilation section (pages 7-8), of these instructions.

4. Combustion products must be discharged outdoors.

Connect this furnace to an approved vent system only, as
specified in the Venting section (pages 13-14), of these
instructions.

5. Never test for gas leaks with an open flame.  Use a

commercially available soap solution made specifically
for the detection of leaks to check all connections, as
specified in the Gas Piping section (page 17), of these
instructions.

6. Always install the furnace to operate within the

furnace’s intended temperature-rise range with a duct
system which has an external static pressure within the
allowable range, as specified on the unit rating plate.
Airflow with temperature rise for cfm versus static is
shown in the Service Facts accompanying this furnace.

7. When a furnace is installed so that supply ducts carry

air circulated by the furnace to areas outside the space
containing the furnace, the return air shall also be
handled by a duct(s) sealed to the furnace casing and
terminating outside the space containing the furnace.

8. A gas-fired furnace for installation in a residential

garage must be installed as specified in the Location and
Clearances section (page 3), of these instructions.

9. The furnace may be used for temporary heating of

buildings or structures under construction only when
the  following conditions have been met:

a. The furnace venting system must be complete and

installed per manufacturer’s instructions.

b. The furnace is controlled only by a room thermostat

(no field jumpers).

c. The furnace return air duct must be complete and

sealed to the furnace and clean air filters are in
place.

d. The furnace input rate and temperature rise must be

verified to be within nameplate marking.

e. 100% of the furnace combustion air requirement must

come from outside the structure.

f. The furnace return air temperature range is between

55 and 80 degrees Fahrenheit.

g. Clean the furnace, duct work, and components upon

substantial completion of the construction process,
and verify furnace operating conditions including
ignition, input rate, temperature rise and venting,
according to the manufacturer’s instructions.

  10.This product must be piped by a Licensed Plumber or

Gas Fitter in the Commonwealth of Massachusetts.

Safety signal words are used to designate a degree or level of
seriousness associated with a particular hazard. The signal
words for safety markings are 

WARNING

 and 

CAUTION

.

a.

WARNING 

indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
injury.

b.

CAUTION 

indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate
injury. It is also used to alert against unsafe practices
and hazards involving only property damage.

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each 
appliance connected to the venting system being 
placed into operation could result in carbon monoxide 
poisoning or death.

The following steps shall be followed for each appliance 
connected to the venting system being placed into 
operation, while all other appliances connected to the 
venting system are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and 

horizontal pitch, as required in the National Fuel Gas 
Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 
Installation Codes and these instructions.  Determine 
that there is no blockage or restriction, leakage, 
corrosion and other deficiencies which could cause an 
unsafe condition.

3. As far as practical, close all building doors and 

windows and all doors between the space in which the 
appliance(s) connected to the venting system are 
located and other deficiencies which could cause an 
unsafe condition.

4. Close fireplace dampers.

5. Turn on clothes dryers and any appliance not 

connected to the venting system. Turn on any exhaust 
fans, such as range hoods and bathroom exhausts, so 
they are operating at maximum speed.  Do not operate 
a summer exhaust fan.

6. Follow the lighting instructions. Place the appliance 

being inspected into operation. Adjust the thermostat 
so appliance is operating continuously.

7. If improper venting is observed during any of the above 

tests, the venting system must be corrected in 
accordance with the National Fuel Gas Code, 
ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 
Installation Codes.

8. After it has been determined that each appliance 

connected to the venting system properly vents where 
tested as outlined above, return doors, windows, 
exhaust fans, fireplace dampers and any other gas-fired 
burning appliance to their previous conditions of use.

WARNING

!

WARNING

!

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in
serious injury, death or property damage.

Improper servicing could result in dangerous operation,
serious injury, death, or property damage.

Summary of Contents for DD1A040A9241A Series

Page 1: ...rotation ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service informati...

Page 2: ...g ignition input rate temperature rise and venting according to the manufacturer s instructions 10 This product must be piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts S...

Page 3: ...drops or ducts with equivalent lengths and sizes See Field Wiring Diagrams for Twinning on page 16 for proper hookup CAUTION To prevent shortening its service life the furnace should not be used as a...

Page 4: ...4 18 CD19D7 22 Installer s Guide From Dwg 21C341699 Rev 7 UD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...18 CD19D7 22 5 Installer s Guide From Dwg 21C341700 Sh 1 Rev 3 DD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

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Page 7: ...FURNACE SHOWN Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equipment installed Air for combustion and ventilation requirements can be supplied fro...

Page 8: ...he furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these...

Page 9: ...n Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace If only the front of the furnace is accessible it is recommended that both supply and return air p...

Page 10: ...inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the furnace cabinet side See Figures 13 14 16 NOTE Remove the bottom front...

Page 11: ...e side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15...

Page 12: ...1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 7 CABINET WIDTH FILTER SIZE FILTER BRACKET LOCATION 14 1 2 2 14X20X1 12 7 8 17 1 2 2 16X20X1 14 3 8 21 2 16X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Locat...

Page 13: ...ercent NOTE If desired a side wall termination can be accom plished through the use of an add on draft inducer The inducer must be installed according to the inducer manufacturer s instructions Set th...

Page 14: ...before servicing the unit Failure to follow this warning could result in electrical shock personal injury or death D 2 4 X 7 g GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7 12 OVER 7 12 TO...

Page 15: ...m As with all gas appliances using electrical power this furnace shall be connected into a permanently live electric circuit It is recommended that it be provided with a separate circuit protection de...

Page 16: ...3 Rev 2 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERMOSTAT 1 STAGE HEAT ONLY THERMOSTAT WITH FAN SWITCH FURNACE...

Page 17: ...he gas valve for propane is 13 8 W C Mini mum pressure is 11 0 W C All gas fittings must be checked for leaks using a soapy solution before lighting the furnace DO NOT CHECK WITH AN OPEN FLAME The fol...

Page 18: ...em 2 Attach a manifold pressure gauge with flexible tubing to the outlet pressure boss marked OUT P on White Rodgers gas valve model 36G or 36J See Figure 28 for White Rodgers gas valve model 36J See...

Page 19: ...if orifice change is required Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may req...

Page 20: ...ty of the unit it must be checked out on initial start up by the installer To check for proper operation of the limit switches set the thermostat to a temperature higher than the indicated temperature...

Page 21: ...ignition is not achieved it will lockout the furnace 3 POWER FAILURE If there is a power failure during a heating cycle the system will restart the ignition sequence automatically when power is resto...

Page 22: ...22 18 CD19D7 22 Installer s Guide NOTES...

Page 23: ...18 CD19D7 22 23 Installer s Guide NOTES...

Page 24: ...distributor P I 08 02 Since the manufacturer has a policy of continuous product and product data improvement it reserves the right to change design and specifications without notice Literature Order N...

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