background image

18-CD31D1-5  

19

Installer’s Guide

  6.  Multiply the final figure by the heating value of the gas 

obtained from the utility company and compare to the 

nameplate rating.  This must not exceed the nameplate 

rating.

Gas Valve Adjustment

 

 

Changes can be made by adjusting the manifold pressure 

(See Table 9), or changing orifices (orifice change may 

not always be required).  To adjust the manifold pres-

sure:

  1.   Turn off all electrical power to the system.
   2.  Attach a manifold pressure gauge with flexible tubing 

to the outlet pressure boss marked “OUT P” on White-

Rodgers gas valve model 36J.  See Figure 27 for White-

Rodgers gas valve model 36J.

   3.  Loosen (Do Not remove)  the pressure tap test set 

screw one turn with 3/32" hex wrench.

 

a.  The pressure tap adjustment kit (KIT07611) con-

tains a 3/32" hex wrence, a 5/16" hose and a connec-

tor and can be ordered through Global Parts. 

   4.  Turn on system power and energize valve.
   5.  Adjust 1st stage gas heat by removing the low (LO) 

adjustment regulator cover screw.

 

a.  To increase outlet pressure, turn the regulator ad-

just screw clockwise.  

 

b.  To decrease outlet pressure, turn the regulator ad-

just screw counterclockwise.  

 

c.  Adjust regulator until pressure shown on mano-

meter matches the pressure specified in Table 9.
1.  The input of no more than nameplate rating and 

no less than 93% of the nameplate rating, unless the 

unit is derated for high altitude.

 

d.  Replace and tighten the regulator cover screw se-

curely.

   6.  Adjust 2nd stage gas heat by removing the high (HI) 

adjustment regulator cover screw.

 

a.  To increase outlet pressure, turn the regulator ad-

just screw clockwise.  

 

b.  To decrease outlet pressure, turn the regulator ad-

just screw counterclockwise.  

 

c.  Adjust regulator until pressure shown on mano-

meter matches the pressure specified in Table 9.
1.  The input of no more than nameplate rating and 

no less than 93% of the nameplate rating, unless the 

unit is derated for high altitude.

 

d.  Replace and tighten the regulator cover screw se-

curely.

   7.  Cycle the valve several times to verify regulator set-

ting.

 

a.  Repeat steps 5-7 if needed.

   8.  Turn off all electrical power to the system.
   9.  Remove the manometer and flexible tubing and tighten 

the pressure tap screw.

   10.  Using a leak detection solution or soap suds, check 

for leaks at the pressure outlet boss and pressure tap 

test screw.

   11.  Turn on system power and check operation of the 

unit.

WARNING

!

Explosion Hazard

Replace and/or tighten all plugs removed or loosened 

when adjusting gas pressure. Leak check the fittings 

before placing the furnace into regular service. Failure 

to follow this warning could result in fire, explosion, or 

property damage. 

For LP gases, the final manifold pressure setting shall be 

10.5" W.C. with an input of no more than the nameplate 

rating and no less than 93% of the nameplate rating, unless 

the unit is derated for altitude.
Table 11 lists the main burner orifices shipped with the fur-

nace.  If a change of orifices is required to correct the input 

rate, refer to Table 12.

j

2nd Stage (HI) Manifold

Pressure Adjustment

Gas Valve  On / Off 
Toggle Switch

1st Stage (LO)

Manifold Pressure

Adjustment

White-Rodgers 36J

Outlet 

Pressure 

Boss

Inlet Pressure 

Boss

Summary of Contents for *DD2B060A9V3VA

Page 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Page 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Page 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Page 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Page 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Page 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Page 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Page 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Page 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Page 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Page 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Page 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Page 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Page 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Page 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Page 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Page 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Page 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Page 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Page 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

Reviews: