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 18-CD31D1-5

Installer’s Guide

FURNACE 

FRONT

A (width)

B (depth)

C

D

3

UPFLO

W

FURNA

CE

CASED

COIL

SCREWS

(BOTH SIDES)

STANDOFFS

(BOTH SIDES)

STANDOFFS (4)

DRILL SCREWS (4)

FOR VERTICAL  

INSTALLATIONS:

1

2

  7.  A furnace shall be installed so electrical components 

are protected from water.

  8.  If the furnace is installed in a 

residential garage

, it 

must be installed so that the burners, and the ignition 

source are located not less than 18 inches above the 

floor and the furnace must be located or protected to 

avoid physical damage from vehicles.

UPFLOW INSTALLATION

Standoffs and screws (See Figure 1, page 6) are included 

with the cased coils for attachment to the furnace.  There 

are clearance alignment holes near the bottom of the coil 

wrapper.  Drill screws are used to engage the furnace top 

flanges.  The standoff is inserted into the cabinet alignment 

hole. The drill screws are inserted through the standoffs 

then screwed into the furnace flange.  The coil is always 

placed downstream of the furnace airflow.  The above 

instructions apply only if the coil is on top of an upflow 

furnace.

DOWNFLOW INSTALLATION

WARNING

!

Do not install the furnace directly on carpeting, tile or 

other combustible material other than wood flooring.  For 

vertical downflow application, subbase (BAYBASE205) 

must be used between the furnace and combustible floor-

ing.  When the downflow furnace is installed vertically 

with a cased coil, a subbase is not required.

REQUIRED FLOOR OPENING:  (DOWNFLOW)

 

See Figure 3 and Table 1

TABLE 1

CABINET

WIDTH

RETURN 

DUCT WIDTH

FLOOR  OPENING                                PLENUM OPENING

"A"   

"B"

"C"

"D"

17-1/2"

16-1/4"

16-5/8"

20-1/8"

15-5/8"

19-3/8"

21"

19-3/4"

20-1/8"

20-1/8"

19-1/8"

19-3/8"

24-1/2"

23-1/4"

23-5/8"

20-1/8"

22-5/8"

19-3/8"

HORIZONTAL INSTALLATION

The coil and furnace must be fully supported when used in 

the horizontal.
Three brackets (with screws) are included with downflow 

furnaces for installation to stabilize and secure the furnace 

and TXC cased coil in the 

horizontal position

. See Fig-

ure 4.

IMPORTANT: 

The 2/4TXC cased coil must be placed downstream of the 

furnace.  In horizontal installations, the apex of the coil 

may point either toward or away from the furnace.  See the 

2/4TXC coil Installer's Guide for more details. 

The cased coil is secured to the furnace and both the fur-

nace 

and

 the cased coil must be properly supported.  The 

brackets mount using the rear screws on the coil case and 

use the screws provided to secure the bracket to the fur-

nace.  The remaining bracket is placed as close to center as 

possible (horizontally) between the coil case front and the 

 furnace bottom channel (for downflow/horizontal furnace).  

Use four of the screws provided to secure the bracket.

This furnace may be installed in an attic or crawl space in 

the horizontal position by placing the furnace on the left or 

right side (as viewed from the front in the upright posi-

tion).  The horizontal furnace installation in an attic should 

be on a service platform large enough to allow for proper 

clearances on all sides and service access to the front of 

the furnace (See Clearance Table on Outline Drawings and 

Figure 5).

If the furnace is suspended using perforated steel strap 

(plumber’s strap), it must be supported at all four corners 

and in the middle at the front of the furnace.  The forward 

most screw on the side of the furnace may be used to con-

nect the strapping (See Figure 5).  Line contact is only per-

missible between lines formed by the intersection of the top 

and two sides of the furnace casing and the building joists, 

studs, or framing.

CASED COIL CONNECTION 

BRACKET FOR DOWNFLOW FUR-

NACE IN HORIZONTAL

4

5

Typical Upflow/Horizontal Attic Installation

Summary of Contents for *DD2B060A9V3VA

Page 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Page 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Page 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Page 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Page 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Page 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Page 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Page 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Page 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Page 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Page 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Page 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Page 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Page 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Page 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Page 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Page 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Page 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Page 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Page 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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