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18-CD31D1-5  

9

Installer’s Guide

  2.  The return air filter is shipped in either the bottom or 

side location.  Remove the filter by first turning the two 

latches on the blower door and tilting the door forward 

to remove.  Remove the filter by sliding it out.  

  3.  For upflow side return installations, remove the 

 insulation around the opening in the blower compart-

ment.

  4.  The side panels of the upflow furnace include locating 

notches that are used as guides for cutting an open-

ing for return air, refer to Figure 12 and the outline 

drawing on page 4 for duct connection dimensions for 

various furnaces.

WARNING

!

TO PREVENT INJURY OR DEATH DUE TO CONTACT 
WITH MOVING PARTS, TURN THE POWER TO THE 
FURNACE OFF BEFORE SERVICING FILTERS.

  5.  The bottom panel of the upflow furnace must be re-

moved for bottom return air. After removing the filter, 

lay the furnace on its back.  Remove the two 5/16" hex 

screws securing the front of the bottom channel to 

the cabinet. Rotate the channel downward (or remove 

by lowering the front edge of the channel and pulling 

forward). Slide the bottom return air panel out of the 

cabinet.  Rotate the front channel to its original posi-

tion and reinstall the two 5/16” screws.  

  6.  If a 3/4" flange is to be used for attaching the air inlet 

duct, add to cut where indicated by dotted lines in 

Figure 12. Cut corners diagonally and bend outward to 

form flange.

  7.  If flanges are not required, and a filter frame is in-

stalled, cut between locating notches (See Figure 13).

 8. 

Upflow Furnaces: 

 Filter clips are factory supplied 

for bottom or side return.  Use the clips on either side 

or on the bottom if the filter is to be used within the 

furnace cabinet.

    When the upflow furnace is installed in the horizontal 

right or left application and a return duct is attached 

to the top side as shown in Figure 11, remove the filter 

from the furnace and install in a remote location.  

Do not install the filter in the return duct directly 

above the furnace in horizontal applications. 

    When the upflow furnace is installed in the horizontal 

right or left application and a close coupled (less than 

36") return duct is attached to the bottom side of the 

furnace as shown in Figure 11, securely attach a 1/2" 

mesh metal hardware cloth protective screen to the 

inside bottom of the filter grill 

to prevent personal 

injury from contacting moving parts when reach-

ing into the return opening to replace the filter.

    Close coupled (less than 36") return (filter directly 

beneath bottom side return) is not recommended due to 

noise considerations.

 

    Downflow Furnaces: 

 Brackets are factory supplied 

to mount filters in the return air duct work.

  9.  Connect the duct work to the furnace.  See Outline 

Drawing for supply and return duct size and location.  

WARNING

!

Do not install the filter in the return duct directly above the 
furnace in horizontal applications. Install the filter remotely. 
Installing the filter directly above the furnace in horizontal 
applications may cause property damage, serious injury or 
death.

FILTER

REMOVE FILTER FROM UPFLOW 

FURNACE WHEN RETURN DUCT IS 

ATTACHED TO FURNACE TOP SIDE 

(HORIZONTAL LEFT OR RIGHT AP-

PLICATIONS) AS SHOWN.

Close coupled (less than 36") 

return (filter directly beneath bottom 

side return) not recommended due to 

noise considerations. If used, securely 

attach 1/2" mesh metal hardware cloth 

protective screen to the inside bottom 

of filter grill.

Flexible duct connectors are recommended to connect 

both supply and return air ducts to the furnace.

    If only the front of the furnace is accessible, it is recom-

mended that both supply and return air plenums are 

removable. 

 10.  When replacing a furnace, old duct work should be 

cleaned out.  Thin cloths should be placed over the 

registers and the furnace fan should be run for 10 min-

utes.  Don’t forget to remove the cloths before you start 

the furnace. 

 11. 

The horizontal installation of the upflow furnace 

requires an external filter section. Do NOT use the 

bottom return filter within the furnace. Filter kits 

are available for horizontal applications.

q

*

SEE OUTLINE DRAWING

w

LOCATING

NOTCHES

PROVIDED

FOR SIDE

RETURN

CUTOUT

*

*

*

*

CUT OUT

FOR 

SIDE

FILTER

FRONT 

of Furnace

Summary of Contents for *DD2B060A9V3VA

Page 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Page 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Page 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Page 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Page 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Page 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Page 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Page 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Page 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Page 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Page 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Page 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Page 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Page 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Page 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Page 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Page 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Page 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Page 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Page 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Page 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Page 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Page 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Page 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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