Trane DX1B040A9241A, Installer'S Manual

Page 1: ...01A UX1 C100A9361A UX1 C100A9481A UXID100A9601A UXID120A9601A DX1 B040A9241A DX1 B060A9361A DX1 B080A9421A DXIC100A9481A DX1 D120A9601A __First letter may be A or T ALL phases of this installation mus...

Page 2: ...furnace combustion air require ment must come from outside the structure f g The furnace return air temperature range is between 55 and 80 degrees Fahrenheit Clean the furnace duct work and component...

Page 3: ...the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and flue connections must be adhered to In the ab sence of local codes the...

Page 4: ...requirements 1 Is the location selected as near the vent and as cen tralized for heat distribution as practical 2 Do all clearances between the furnace and enclo sure equal or exceed the minimums show...

Page 5: ...Installer s Guide rr_z a LU i _2_ _ _ a _8 s _ 2 _lsl i _ 3 3 S zs_ ss_ b i Q o o V V T _ _ _ _1 _ I LUrr i co co E LL 18 CD19D6 31 5...

Page 6: ...Installer s Guide rr r l LU o_ L L_ Z _ 0 r l iii rr m L _ ij ra _ _1 A _ ZJ b s _ _ o _ c T I I 0 u cO E ii 6 18 CD19D6 31...

Page 7: ...ator coil or 90 gas furnace Con nect the auxiliary drain line to a separate drain line no trap is needed in this line Three brackets with screws are included with down flow furnaces for installation t...

Page 8: ...provisions of the local building codes Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation OUTSIDE AIR IS RECOMMENDE...

Page 9: ...The confined space shall be provided with two permanent open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall com...

Page 10: ...must be run full size from the furnace to a location outside the utility room basement attic or crawl space DoNor install return air through the back of the fur nace cabinet Do Not install return air...

Page 11: ...filter re placement without the door being removed See Figure UPFLOW FURNACE ONLY LOCATING _ NOTCHES PROVIDED FOR SIDE RETURN CUTOUT _ I CUT OUT FOR SIDE _ FILTER of Furnace SEE OUTLINEDRAWING 11 The...

Page 12: ...TAL CONFIGURATION When the Upflow Furnace is installed in the horizontal configuration the return air filters must be installed exterior to the cabinet Remote filter grilles may be used for homeowner...

Page 13: ...IR FILTER INSTALLATION IN UPFLOW MODEL IN HORIZONTAL POSITION ALTERNATE UPFLOW FILTER CLIP BRACKET INSTALLATION 1 Determine the location to be used The furnace cabinet has dimples for location of the...

Page 14: ...1 B040A9241A DX1B060A9361A 17 1 2 2 14 X 20 X 1 DX1 B080A9421A DX1C100A9481A 21 2 16 X 20 X 1 DX1D120A9601A 24 1 2 2 16 X 20 X 1 First letter may be A or T TABLE 5 LOCATING FILTER RETAINER BRACKETS IN...

Page 15: ...in operation while the other appliances re maining connected to the common venting system are not in operation 1 Seal any unused openings in the common venting system 2 Visually inspect the venting sy...

Page 16: ...coat of cement to the pipe end and insert pipe into fitting with a slight twisting movement until it bottoms out 4 Hold the pipe in the fitting for 30 seconds to pre vent tapered socket from pushing t...

Page 17: ...INGS FITTINGS FITTINGS FITTINGS FITTINGS FITTINGS FITTINGS FITTINGS UXIB040A9241A 60 80 100 130 50 80 80 130 UXIB060A9241A 60 80 100 130 50 80 80 130 UXIB060A9361A 60 80 100 130 50 80 80 130 UXIB080A9...

Page 18: ...pipe sizes are used the vent pipe must adhere to the maximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the...

Page 19: ...on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturar s Installation Instructions Non Direct V...

Page 20: ...ula tion would not be required If domestic water pipes are not protected from freezing then it is assumed the space meets the condition of a heated space HORIZONTAL VENTING THROUGH WALL These furnaces...

Page 21: ...e fastened to both inside and out side of wall Use screws or anchor type fasteners suited to the outside or inside wall surfaces NONCOMBUSTIBLE MATERIAL WALL The hole through the wall must be large en...

Page 22: ...0 INTERVALS USE ONLY APPROVED TERMINATIO_ _X UPWARD PITCH 1 4 PER FOOT FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE OUTSIDE WALL NOTE ANY FITTINGS PASSING THROUGH AN UNHEATED SPA...

Page 23: ...al Field Supplied NOTE No vent cap as shown in Figure 35 is the preferred method for vertical vent termination in extremely cold climates In extreme climate conditions insulate the exposed pipe above...

Page 24: ...ipe joints must be sealed The 90 elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of ma sonry chimney SEAL BETWEEN FLANGE PIPE COUPLING AND METAL PANEL WITH HI TE...

Page 25: ...larm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner s...

Page 26: ...TE DRAIN INSTRUCTIONS IT IS RECOMMENDEDTHAT A DRAIN PAN BE INSTALLED UNDERTHE FURNACETO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH FROM LEAKING CONDEN SATE UPFLOW VERTICAL Right side 2 TO 3 COUP...

Page 27: ...of the cabinet Remove the trap from its present location and reposition the trap outside of the unit through the long circular hole next to the secondary recuperated cell Remove the larger drain line...

Page 28: ...alled and termi nated below the outlet of the secondary heat exchanger drain connection to prevent water from damaging fur nace controls if the primary drain outlet plugs up Where the furnace is insta...

Page 29: ...ECTION IS ONLY USED FOR THERMOSTATS REQUIRING CONNECTION TO THE 24 V POWER SUPPLY COMMON ill TO 115V 1 PH F LH 60 HZ POWER l SUPPLY PER LOCAL CODES L N GROUND 2 SCREW JUNCTION BOX BK HUM SEE NOTE5 _j...

Page 30: ...ELAY SEE NOTE 4 INTE i CO d ONENT Y F_INO CLTER_ ATE IiRM _ CONF f_URAT O_ 24 k FIELD kI E 7 jSYv IRING 24 v i F CTO _Y LI_E S iI _ING From Dwg 21B341422 Rev 3 TWINNING CONNECTION DIAGRAM FOR TWINNING...

Page 31: ...gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The furnace must be isolated from the gas supply piping by dosing its individual man...

Page 32: ...art Flow Reading 2 For 1 2 Cu Ft Dial Gas Flow CFH Chart Flow Reading 4 For 5 Cu Ft Dial Gas Flow CFH 10X Chart Flow Reading 4 Multiply the final figure by the heating value of the gas obtained from t...

Page 33: ...SSURE NATURAL GAS 3 5 W C LP GAS 11 0 W C CORRECT METHOD OF CHECKING DIRECT VENT MANIFOLD PRESSURE WITH BURNER BOX REFERENCED _ Separate the tube at the unit Tee and reconnect with a short piece of fi...

Page 34: ...r National Standard of Canada Natural Gas and Propane Installation Code CSA 149 1 Installation of this furnace at altitudes above 2 000 ft 610m shall be made in accordance with the listed high Altitud...

Page 35: ...have escaped to dissi pate LP Gas being heavier than air may require forced ventilation Flip the switch on the gas valve in the unit to the ON position _ Outlet Pressure Boss Regulator Adjustment Inle...

Page 36: ...ndi cated temperature to bring on the gas valve Restrict the airflow by blocking the return air disconnecting the indoor blower may trip the inducer limit When the furnace reaches the maximum outlet t...

Page 37: ...pan The pressure switch contacts will open and remain open not al lowing unit operation The unit will not operate un til the condensate drain has been cleared and the condensate flows freely 7 RESETAF...

Page 38: ...ved dust mist respirator Avoid contact with the skin or eyes Wear ong sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Opera...

Page 39: ...Check Power System Lockout Retries or Recycles exceeded Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem Open Temperature Limit Circuit Flame sensed...

Page 40: ...X 75707 03 08 For more information contact Since the manufacturer has a policy of continuous product and product data improvement it reserves the your local dealer distributor right to change design a...