Trane MP-4000, Operator'S Manual

Page 1: ...stainable transport temperature control solutions Thermo King has been providing transport temperature control solutions for a variety of applications including trailers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com 2020 Trane Technologies TK 61110 4 OP Nov 2013 Operator s Manual Manuel de l utilis...

Page 2: ...Magnum TK 61110 4 OP Rev 0 11 13 En ...

Page 3: ......

Page 4: ... Description 14 Introduction 14 General Description 14 Controller Description 16 Controller Description 16 Standard Display 17 Glossary of Symbols 18 Glossary of Mode Descriptions 19 Navigating the Controller Operating Menu 22 Menu Scrolling Keys 22 Initiating a Manual Defrost 23 PTI 24 Viewing Alarms Warnings 24 Display Alternate Fahrenheit F or Celsius C Temperatures 24 Changing Setpoint 24 Cont...

Page 5: ...en working with a refrigeration unit that is connected to its power source Extreme care must be used even if the unit is not running Lethal voltage potentials can exist at the unit power cord inside the control box inside any high voltage junction box at the motors and within the wiring harnesses PRECAUTIONS In general disconnect the units power cord before repairing or changing any electrical com...

Page 6: ... if the victim has to be removed from a live circuit Use the victim s coat a rope wood or loop your belt around the victim s leg or arm and pull the victim off Do not touch the victim You can receive a shock from current flowing through the victim s body Check immediately for the presence of a pulse and respiration after separating the victim from power source If a pulse is not present start CPR C...

Page 7: ...4 SAFETY INSTRUCTIONS 2 BEN074 AXA0214 AXA0215 AXA0218 AXA0217 AXA0216 1 3 Nameplate and Warning Locations 1 Controller Nameplate 2 Unit Nameplate 3 Compressor Nameplate ...

Page 8: ...to service or repair the unit Service technicians should read and follow the instructions on all warning decals See Figure LOCATING SERIAL NUMBERS Serial numbers can be found on the component s nameplate Electric Motor Nameplate Attached to the motor housing Compressor Nameplate On front of the compressor Unit Nameplate On unit frame in power cord storage compartment MP 4000 Controller Nameplate O...

Page 9: ... phosphorous e g garlic salted fish etc it is recommended that clean evaporator coil after each trip Pretrip Inspect These Items Electrical Perform a controller pretrip inspection PTI check Visually check condenser fan and evaporator fan Visually inspect electrical contacts for damage or loose connections Visually inspect wire harnesses for damage or loose connections Refrigeration Check refrigera...

Page 10: ...7 UNIT INSPECTION ...

Page 11: ...3 11 55 1 7 C 35 F 40 945 11 990 11 03 17 8 C 0 F 24 785 7 258 7 57 29 C 20 F 17 215 5 041 6 6 35 C 31 F 14 000 4 104 6 03 System net cooling capacity with a 38 C 100 F ambient air temperature and R 404A 460 230V 3 Phase 60 Hz Power 380 190V 3 Phase 50 Hz Power Heating Capacity Heating Capacity Watts Kcal hr BTU hr Watts Kcal hr BTU hr MAGNUM normal 5 250 4 515 17 914 3 900 3 353 13 300 MAGNUM ext...

Page 12: ... 4 530 2 665 930 545 20 mm 0 8 in 5 000 2 940 3 750 2 205 30 mm 1 2 in 4 430 2 610 2 930 1 725 40 mm 1 6 in 3 520 2 070 1 870 1 100 Compressor Motor Type 460 380V 60 50 Hz 3 Phase Kilowatts 4 48 kW 460V 60 Hz Horsepower 6 0 hp 460V 60 Hz RPM 3550 RPM 460V 60 Hz Locked Rotor Amps 70 amps 460V 60 Hz Condenser Fan Motor Type 460 380V 60 50 Hz 3 Phase Kilowatts 0 55 kW 460V 60 Hz Horsepower 0 75 hp 46...

Page 13: ... Hz Low Speed 0 8 amps 460V 60 Hz Locked Rotor Amps High Speed 10 5 amps 460V 60 Hz Low Speed 9 0 amps 460V 60 Hz Electrical Resistance Heater Rods Type 460 380V 60 50 Hz 3 Phase Number Normal Capacity Normal Capacity Extended Capacity 6 18 ga wire 3 18 ga wire 3 16 ga wire Watts Each Normal Capacity Normal Capacity Extended Capacity 680 Watts 460V 60 Hz 1360 Watts 460V 60 Hz 2000 Watts 460V 60 Hz...

Page 14: ... C 65 F Defrost cycle starts when technician or controller requests defrost initiation Timed Defrost Initiation Coil must be below 4 C 41 F Defrost cycle starts 1 minute after the hour immediately following a defrost timer request for defrost initiation For example if the defrost timer requests a defrost cycle at 7 35 the defrost cycle will start at 8 01 Datalogger will record a Defrost event for ...

Page 15: ... each timed defrost interval Maximum time interval in Frozen mode is 24 hours Reset to Base Time Defrost timer resets if the unit is off more than 12 hours setpoint is changed more than 5 C 9 F or PTI pretrip test occurs Defrost Termination Defrost Coil Sensor Chilled mode Terminates defrost when coil sensor temperature rises to 18 C 65 F Frozen mode Terminates defrost when coil sensor temperature...

Page 16: ...eed every 60 minutes Defrost Termination Temperature Setting 4 to 30 C 40 to 86 F PHYSICAL SPECIFICATIONS Fresh Air Exchange Venting System Adjustable MAGNUM 0 to 225 m3 hr 0 to 168 ft3 min 60 Hz 0 to 185 m3 hr 0 to 139 ft3 min 50 Hz Evaporator Fan Blade Specifications MAGNUM Diameter 355 mm 14 0 in Pitch 25 Number of Fans 2 Weight net MAGNUM Base Unit 380 Kg 875 lb Water cooled Condenser Receiver...

Page 17: ...al of the unit The frame and bulkhead panels are constructed of aluminum and are treated to resist corrosion A removable evaporator compartment door provides service access All components except the evaporator coil and electric heaters can be replaced from the front of the unit Each unit is equipped with an 18 3 m 60 ft power cable for operation on 460 380V 3 Ph 60 50 Hz power The unit power cable...

Page 18: ...e Monitoring Receptacle Option 4 pin optional Remote Monitoring Modem RMM RMM Optional USDA Cold Treatment Temperature Recording Optional Advanced Fresh Air Management AFAM and Advanced Fresh Air Management Plus AFAM Optional MP 4000 Controller The MP 4000 is an advanced microprocessor controller that has been specially developed for the control and monitoring of refrigeration units See Controller...

Page 19: ...c by pressing any of the Menu keys the 25 sec timer will reset to 20 sec Controller Input and Output Signals The MP 4000 microprocessor controls all unit functions to maintain the cargo at the proper temperature The controller also monitors and records system faults and performs pretrip The MP 4000 controller uses advanced solid state integrated circuits to monitor and control unit functions The c...

Page 20: ...pproximately 30 seconds of inactivity the display will go into hibernation and one of the following symbols will be displayed Display alternates between the Idle screen and the standard display during this time The happy face everything is ok The Disgruntled face we do have a warning The unhappy face we do have an alarm Check Mark Symbol The check mark symbol indication that a SmartPTI has recentl...

Page 21: ...Icons Compressor ON Heater ON Evap Fan ON Capacity Bar Graph Percentage of mode 100 is full on GLOSSARY OF SYMBOLS Alarm Pretrip Inspection Test in Progress Heating Evaporator Fan High Speed Evaporator Fan Low Speed Condenser Fan On Watercooled Dehumidification Defrost Compressor On Unloaded Compressor On loaded without Vapour Injection Compressor On loaded with Vapour Injection SmartPTI has recen...

Page 22: ...C The function here is to maintain setpoint temperature by controlling the temperature on the return air Frozen cooling down mode can operate the unit in different modes where the compressor is loaded and vapor injection is on off The condenser fan will operate in an on off algoritim depending on the temperature on the condenser The evaporator fans will operate in low speed mode or off Defrost Def...

Page 23: ...ecial Function Keys The Special Function keys are located around the TK Logo These special function key allow the operator to move quickly to perform a specific function Special Function Keys Green Led Flashing Temperature approaching in range Solid Temperature In Range Red Led Flashing Alarm present and has not been acknowledged Solid Alarm present and has been acknowledged PTI Pre Trip Inspecion...

Page 24: ...21 Controller Description ...

Page 25: ...ll up or down in a menu or submenu shown in the Message Display or scroll forward or backward in a menu line ENTER Press the F4 key to enter a new menu or submenu The MP 4000 contains an extensive operating menu The menu is navigated via the controller keypad There are 2 types of menu s that can be displayed 1 The Classic Main menu is divided into seven major areas that can be navigated via keypad...

Page 26: ...selected ON under the CONFIGURATION UNIT SETTING for it to be active or visible Lock Padlock INITIATING A MANUAL DEFROST Turn the UNIT ON Allow Unit to start and stabilise Complete the following steps 1 Press the DEFROST Special Function key If the unit operating conditions allow a manual defrost e g evaporator coil temperature is less than 18 C 56 F the unit enters Defrost Select Start Defrost 2 ...

Page 27: ...eit Press the F2 function key display will change to C or F To change the display to C or F permanently press and hold the F2 C F key then confirm ARE YOU SURE YES or NO Some customers do notallow the display to be change permanently CHANGING SETPOINT To change the controller setpoint turn the UNIT ON Allow Unit to start and stabilise Complete the following steps 1 Press the F3 key at the main scr...

Page 28: ...25 NAVIGATING THE CONTROLLER OPERATING MENU ...

Page 29: ...temperature Frozen Loads Controller maintains a minimum 20 C 68 F condenser temperature 4Digital Control valve modulates Chill Loads whenever the unit is in a Cooling mode Power Limit whenever the unit is in Power Limit mode MAGNUM Operating Mode Function Chart Chill Loads Setpoints at 9 9 C 14 4 F and Above Frozen Loads Setpoints at 10 C 14 F and Below Cool w Mod Heat Defrost Cool Null Defrost Un...

Page 30: ...ity is 2 percent or more above humidity setpoint the controller energizes the heaters 5Controller energizes electric heaters for heat defrost and dehumidification Heat mode compressor off If supply air temperature is too low heaters pulse on and off on a 60 second duty cycle Defrost mode Heaters are on until evaporator coil temperature increases to terminate defrost ...

Page 31: ...g the controller display solid state contactor fans protection devices and sensors The test includes measurement of component power consumption and compares test results to expected values The test takes about 25 30 minutes to complete depending on the container and ambient temperature Refer to the Brief PTI Test in the Operating Instructions Section Full PTI Test The MP 4000 controller contains a...

Page 32: ...ests on individual components or turn several components on at the same time to perform a system test Refer to the Manual Functions Test Menu in the Operating Instructions Section Data The Data menu displays general unit operating information including sensor temperatures unit electrical data etc Refer to the Data Menu in the Operating Instructions Section ...

Page 33: ...reach a dealer without success then call the Toll Free Emergency Marine Cold Line Number 800 227 2506 or International number 1 512 712 1399 The answering service at the factory will assist you in reaching a dealer to get the help you need The Cold Line is answered 24 hours a day by personnel who will do their best to get you quick service at an authorized Thermo King Dealer AKB12 ...

Page 34: ...e person authorised to compile the technical file Name und Anschrift der Person die bevollmächtigt ist die technischen Unterlagen zusammenzustellen името и адреса на лицето оторизирано да съставя техническото досие jméno a adresu osoby pověřené sestavením technické dokumentace navn og adresse på den person der har bemyndigelse til at udarbejde det tekniske dossier το όνομα και τη διεύθυνση του προ...

Page 35: ...S er i overnsstemmelse med fØlgende EU direktiver εναρμονίζονται με τα άρθρα των ακολούθων οδηγιών EEC está además en conformidad con las exigencias de las siguientes directivas de la CE vastab järgmistele EMÜ direktiividele täyttää seuraavien ETY n muiden direktiivien määräykset u skladu sa sljedećim smjernicama EEZ megfelel az alábbi EEC irányelveknek è conforme alle condizioni delle seguenti al...

Page 36: ...r Частини наступні узгоджені стандарти застосовувалися EN 349 1993 A1 2008 Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 60034 1 2010 Rotating e...

Page 37: ...tt adják ki La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante Ši atitikties deklaracija išduota tik gamintojo išimtine atsakomybe Šī atbilstības deklarācija ir izdota vienīgi uz šāda ražotāja atbildību Din id dikjarazzjoni tal konformità tinħareg taħt ir responsabbiltà unika tal manifattur Deze conformiteitsverklaring wordt verstrekt onder volle...

Page 38: ...arazione di cui sopra è conforme alla pertinente normativa comunitaria di armonizzazione Pirmiau aprašytas deklaracijos objektas atitinka susijusius derinamuosius Bendrijos teisės aktus Iepriekš aprakstītais deklarācijas priekšmets atbilst attiecīgajam Kopienas saskaņotajam tiesību aktam L għan tad dikjarazzjoni deskritt hawn fuq huwa konformi mal leġiżlazzjoni ta armonizzazzjoni rilevanti tal Kom...

Page 39: ...machine il modello Maschine marca machine maskinen märke máquina машинное оборудование maszyna Max Engine RPM sound power level niveau de puissance acoustique livello di potenza sonora Schalleistungspegel nivel de potencia acústica geluidsvermogensniveau ljudeffektnivå lydeffektniveau ni vel de potência sonora уровень звуковой мощности poziom mocy akustycznej Sound Power dB Measured mesuré misurat...

Page 40: ...stainable transport temperature control solutions Thermo King has been providing transport temperature control solutions for a variety of applications including trailers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com 2020 Trane Technologies TK 61110 4 OP Nov 2013 Operator s Manual Manuel de l utilis...