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CTV-SVX06J-EN

13

Installation

The installation of the Trane

®

RuptureGuard

refrigerant containment valve should be performed by
qualified personnel familiar with the operation of
centrifugal water chillers. All instructions should be
read and understood before the installation is
performed.

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ST

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AC

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TO

OR

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Co

on

ntta

acctt llo

occa

all T

Trra

an

ne

e

®

®

S

Se

errv

viicce

e ffo

orr ssu

up

pe

errv

viissiio

on

n a

an

nd

d//o

orr q

qu

ue

essttiio

on

nss

tto

o a

av

vo

oiid

d iin

nsstta

alllla

attiio

on

n iissssu

ue

ess a

an

nd

d p

po

otte

en

nttiia

all

lle

ea

akkss..

Preparing the Chiller

W

WA

AR

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NIIN

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H

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arrd

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ou

uss V

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ag

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ap

pa

acciitto

orrss!!

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on

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po

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an

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e

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ap

pa

acciitto

orrss b

be

effo

orre

e sse

errv

viicciin

ng

g cco

ou

ulld

d rre

essu

ulltt iin

n d

de

ea

atth

h o

orr

sse

erriio

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uss iin

njju

urry

y..

D

Diisscco

on

nn

ne

ecctt a

allll e

elle

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po

ow

we

err,, iin

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diin

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g rre

em

mo

otte

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d

diisscco

on

nn

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nd

d d

diisscch

ha

arrg

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e a

allll m

mo

otto

orr sstta

arrtt//rru

un

n

cca

ap

pa

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orrss b

be

effo

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e sse

errv

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g.. F

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w p

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orr v

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ed

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w iin

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w cco

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n e

ex

xp

pllo

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uss iin

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pm

me

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ev

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be

effo

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e

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op

pe

en

niin

ng

g tth

he

e ssy

ysstte

em

m.. S

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ee

e u

un

niitt n

na

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me

ep

plla

atte

e ffo

orr

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erra

an

ntt tty

yp

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This

Installation, Operation, and Maintenance

manual

applies to CenTraVac

chillers with two different

refrigerant and compressor oil systems:

R-123 refrigerant and OIL00022 compressor oil

R-514A refrigerant and Trane OIL00379/OIL00380
compressor oil

IIm

mp

po

orrtta

an

ntt:: Verify proper refrigerant and

compressor oil for your chiller before
proceeding!

N

No

otte

e:: This manual applies to model CDHF, CDHG,

CVHE, CVHF, CVHG, CVHL, CVHM, and CVHS
CenTraVac

chillers.

Connection to the Chiller

Installation of the RuptureGuard

requires opening

the refrigerant side of the chiller to atmosphere. To
prevent the release of refrigerant, the installation of the
RuptureGuard should be done prior to unit evacuation
or charging.

1. Move the RuptureGuard

assembly to the vicinity

of the chiller vent line.

W

WA

AR

RN

NIIN

NG

G

IIm

mp

prro

op

pe

err U

Un

niitt L

Liifftt!!

F

Fa

aiillu

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e tto

o p

prro

op

pe

errlly

y lliifftt u

un

niitt iin

n a

a L

LE

EV

VE

EL

L p

po

ossiittiio

on

n

cco

ou

ulld

d rre

essu

ulltt iin

n u

un

niitt d

drro

op

pp

piin

ng

g a

an

nd

d p

po

ossssiib

blly

y

ccrru

ussh

hiin

ng

g o

op

pe

erra

atto

orr//tte

ecch

hn

niicciia

an

n w

wh

hiicch

h cco

ou

ulld

d

rre

essu

ulltt iin

n d

de

ea

atth

h o

orr sse

erriio

ou

uss iin

njju

urry

y,, a

an

nd

d

e

eq

qu

uiip

pm

me

en

ntt o

orr p

prro

op

pe

errtty

y--o

on

nlly

y d

da

am

ma

ag

ge

e..

T

Te

esstt lliifftt u

un

niitt a

ap

pp

prro

ox

xiim

ma

atte

elly

y 2

24

4 iin

ncch

he

ess ((6

61

1 ccm

m)) tto

o

v

ve

erriiffy

y p

prro

op

pe

err cce

en

ntte

err o

off g

grra

av

viitty

y lliifftt p

po

oiin

ntt.. T

To

o

a

av

vo

oiid

d d

drro

op

pp

piin

ng

g o

off u

un

niitt,, rre

ep

po

ossiittiio

on

n lliiffttiin

ng

g p

po

oiin

ntt

iiff u

un

niitt iiss n

no

ott lle

ev

ve

ell..

Summary of Contents for RuptureGuard CDHF

Page 1: ...ng Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on th...

Page 2: ...ar r p pr ro op pe er r P PP PE E f fo or r t th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i...

Page 3: ...b bs st ti it tu ut te es s o or r n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt t a ad dd di it ti iv ve es s N NO OT TI IC CE E E Eq qu ui ip pm me en nt t D Da am ma ag ge e M...

Page 4: ...ard Installation 15 Four inch 101 6 mm RuptureGuard Installation 16 Connection to External Vent Line and Drip Leg 19 Install Pressure Gauge and Excess Flow Valve 20 Pressure Switch 20 Leak Test 20 Ins...

Page 5: ...ve e f fr ro om m t th he e c co om mp pr re es ss so or r o oi il l a an nd d c ca an n r re es su ul lt t i in n c co om mp pr re es ss so or r f fa ai il lu ur re es s T To o p pr re ev ve en nt t...

Page 6: ...h he e d di is sk k M MU US ST T b be e r re ep pl la ac ce ed d Unpack the carton containing the RuptureGuard valve disk assembly and optional inlet and outlet adapter flanges I Im mp po or rt ta an...

Page 7: ...piece and 40 lb 18 1 kg for the 4 in 101 6 mm valve assembly without spool piece N No ot te es s While assembling the valve keep in mind the desired finished orientation of the ID plate pressure gauge...

Page 8: ...31 THK X 5 00OD X 3 68 ID 8 SCREW HEX 5 8 11 X 2 25 HEX CAP 1 BAG FLAT 9W OPNG X 12 50 LG X 3MIL W TRANE LOGO 1 LABEL LOGOS NAMEPLATE 1 LITERATURE CTV SVX06F EN 1 TAG NOTE PIPE THREAD SEALANT 1 GASKET...

Page 9: ...T FLANGE 0 031 THK X 6 00OD X 4 82 ID 8 NUT HEX 0 62 11 8 SCREW HEX 5 8 11 X 2 75 HEX CAP 1 GASKET FLANGE 0 031 THK X 6 00OD X 4 82 ID 1 GASKET FLANGE 0 031 THK X 5 00OD X 3 68 ID 8 SCREW HEX 5 8 11 X...

Page 10: ...PRESSURE 10 OP 6 CL 1 EXCESS FLOW VALVE W SLEEVE 1 GAUGE 0 60 PSI 2 GASKET FLANGE 0 031 THK X 6 00OD X 4 82 ID 8 SCREW HEX 5 8 11 X 2 25 HEX CAP 1 BAG FLAT 9W OPNG X 12 50 LG X 3MIL W TRANE LOGO 1 LA...

Page 11: ...of RuptureGuard pressure switch pressure gauge and excess flow valves is in the RuptureGuard interspace The excess flow valve should be positioned horizontally Figure 11 Correct RuptureGuard orientat...

Page 12: ...Table 4 RuptureGuard dimensions Dimensions in mm Weight lb kg A B C D 3 in 76 2 mm valve assembly 7 5 190 5 8 7 221 0 4 0 101 6 28 12 7 4 in 101 6 mm valve assembly with spool piece 9 0 228 6 10 3 26...

Page 13: ...r re el li ie ev ve e p pr re es ss su ur re e b be ef fo or re e o op pe en ni in ng g t th he e s sy ys st te em m S Se ee e u un ni it t n na am me ep pl la at te e f fo or r r re ef fr ri ig ge e...

Page 14: ...eat Recovery are 3 in 76 2 mm see Figure 13 p 14 the 250E Heat Recovery chiller flange is 4 in 101 6 mm see Figure 14 p 14 Figure 13 Three inch 76 2 mm chiller flange in mm 22 5 45 0 A FLANGE A36 STL...

Page 15: ...o of f a ac ci id ds s i in nt to o t th he e c ch hi il ll le er r o or r c co on nt ti in nu uo ou us s p pu ur rg ge e p pu um mp p o ou ut t i in n h hi ig gh h h he ea ad d h hi ig gh h a am mb...

Page 16: ...ai il lu ur re e t to o f fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s b be el lo ow w c co ou ul ld d r re es su ul lt t i in n a an n e ex xp pl lo os si io on n w wh hi ic ch h c co ou ul...

Page 17: ...0 compressor oil I Im mp po or rt ta an nt t Verify proper refrigerant and compressor oil for your chiller before proceeding N No ot te e This manual applies to model CDHF CDHG CVHE CVHF CVHG CVHL CVH...

Page 18: ...nstallation due to variations on specific job sites It may be necessary to fabricate an elbow spool adapter off set or other component to accommodate these variations Follow all instructions in this m...

Page 19: ...g figure This will allow the removal of any condensate formed within the valve body Provisions such as installing a set of flanges refer to the following figure or other disconnect means must be made...

Page 20: ...s close to horizontal as possible see Do NOT use vertical ports for the excess flow valve 2 If required screw the 1 4 in 6 4 mm NPT pressure switch in the remaining threaded port N No ot te e Use Loct...

Page 21: ...fer to figures in Overview p 7 Pressure switch installed when selected refer to figures in Overview p 7 Purge discharge line connected to the downstream side piping to vent purge exhaust out the vent...

Page 22: ...at atmospheric pressure to assure proper operating conditions for the disk When the disk bursts the rapid pressure increase causes the excess flow valve to seal and the valve holder area becomes press...

Page 23: ...l valve spring spring hooks and valve plug O rings compatible with the specific refrigerant in use Valve body flange connections 3 in 76 2 mm valve 3 in 76 2 mm Trane flange 3 in 76 2 mm 150 ANSI flan...

Page 24: ...For more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications w...

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