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CTV-SVX06J-EN

19

Figure 18.

Four-inch (101.6 mm) RuptureGuard flange, in. (mm)

9.00 (228.6) OD
6.19 (157.2) ID
0.88 (22.4) Thick

Ø.75 (Ø19.1), 8X  
Equally Spaced

Ø7.50
(Ø190.5)

Connection to External Vent
Line and Drip Leg

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With RuptureGuard

installed horizontally, the drain

plug downstream of the valve relief plug and nearest to
the bottom of the valve body should be piped to the
drip leg in the vent line (refer to the following figure).
This will allow the removal of any condensate formed
within the valve body.

Provisions, such as installing a set of flanges (refer to
the following figure) or other disconnect means, must
be made in the discharge vent piping. This will allow
the piping downstream of the valve to be easily
removed for an annual inspection, to replace the metal
RuptureGuard

disk, or for any other servicing need.

1. Connect the discharge of the valve assembly to the

vent line connected to the outdoors.

N

No

otte

e:: The rated flow capacity of the

RuptureGuard

disk/valve assembly is based

on having straight pipe extending past the
spring mechanism downstream of the valve.
Make sure there are no crosses (a derate on
the rated flow capacity for this configuration
is published in

Engineering Bulletin:

RuptureGuard Selection Guide

[E/CTV-EB-

10]), elbows, tees, or any other obstructions
within the first 9 in. (22.86 cm) of valve
discharge. Refer to the chiller installation
manual, ASHRAE Standard 15, national, state,
and local codes for additional requirements
on piping rupture disk and relief valve vent
lines.

2. With the RuptureGuard

installed horizontally,

remove the drain plug downstream of the valve
relief plug and nearest to the bottom of the valve
body and pipe a drain line to the drip leg in the vent
line.

IIm

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an

ntt:: The purge exhaust line MUST be

connected to the downstream side
piping to vent purge exhaust out the
vent line to the outdoors; it may need to
be extended to the drip leg (refer to the
following figure). Field-acquired tubing
may be required to extend to the field-
supplied vent piping, depending on
distance. Do NOT create a U-trap in the
purge exhaust line; this line MUST be
sloped from purge (highest point
toward field-supplied piping, lower
point toward connection) to allow
proper draining of any condensation.

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Summary of Contents for RuptureGuard CDHF

Page 1: ...ng Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on th...

Page 2: ...ar r p pr ro op pe er r P PP PE E f fo or r t th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i...

Page 3: ...b bs st ti it tu ut te es s o or r n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt t a ad dd di it ti iv ve es s N NO OT TI IC CE E E Eq qu ui ip pm me en nt t D Da am ma ag ge e M...

Page 4: ...ard Installation 15 Four inch 101 6 mm RuptureGuard Installation 16 Connection to External Vent Line and Drip Leg 19 Install Pressure Gauge and Excess Flow Valve 20 Pressure Switch 20 Leak Test 20 Ins...

Page 5: ...ve e f fr ro om m t th he e c co om mp pr re es ss so or r o oi il l a an nd d c ca an n r re es su ul lt t i in n c co om mp pr re es ss so or r f fa ai il lu ur re es s T To o p pr re ev ve en nt t...

Page 6: ...h he e d di is sk k M MU US ST T b be e r re ep pl la ac ce ed d Unpack the carton containing the RuptureGuard valve disk assembly and optional inlet and outlet adapter flanges I Im mp po or rt ta an...

Page 7: ...piece and 40 lb 18 1 kg for the 4 in 101 6 mm valve assembly without spool piece N No ot te es s While assembling the valve keep in mind the desired finished orientation of the ID plate pressure gauge...

Page 8: ...31 THK X 5 00OD X 3 68 ID 8 SCREW HEX 5 8 11 X 2 25 HEX CAP 1 BAG FLAT 9W OPNG X 12 50 LG X 3MIL W TRANE LOGO 1 LABEL LOGOS NAMEPLATE 1 LITERATURE CTV SVX06F EN 1 TAG NOTE PIPE THREAD SEALANT 1 GASKET...

Page 9: ...T FLANGE 0 031 THK X 6 00OD X 4 82 ID 8 NUT HEX 0 62 11 8 SCREW HEX 5 8 11 X 2 75 HEX CAP 1 GASKET FLANGE 0 031 THK X 6 00OD X 4 82 ID 1 GASKET FLANGE 0 031 THK X 5 00OD X 3 68 ID 8 SCREW HEX 5 8 11 X...

Page 10: ...PRESSURE 10 OP 6 CL 1 EXCESS FLOW VALVE W SLEEVE 1 GAUGE 0 60 PSI 2 GASKET FLANGE 0 031 THK X 6 00OD X 4 82 ID 8 SCREW HEX 5 8 11 X 2 25 HEX CAP 1 BAG FLAT 9W OPNG X 12 50 LG X 3MIL W TRANE LOGO 1 LA...

Page 11: ...of RuptureGuard pressure switch pressure gauge and excess flow valves is in the RuptureGuard interspace The excess flow valve should be positioned horizontally Figure 11 Correct RuptureGuard orientat...

Page 12: ...Table 4 RuptureGuard dimensions Dimensions in mm Weight lb kg A B C D 3 in 76 2 mm valve assembly 7 5 190 5 8 7 221 0 4 0 101 6 28 12 7 4 in 101 6 mm valve assembly with spool piece 9 0 228 6 10 3 26...

Page 13: ...r re el li ie ev ve e p pr re es ss su ur re e b be ef fo or re e o op pe en ni in ng g t th he e s sy ys st te em m S Se ee e u un ni it t n na am me ep pl la at te e f fo or r r re ef fr ri ig ge e...

Page 14: ...eat Recovery are 3 in 76 2 mm see Figure 13 p 14 the 250E Heat Recovery chiller flange is 4 in 101 6 mm see Figure 14 p 14 Figure 13 Three inch 76 2 mm chiller flange in mm 22 5 45 0 A FLANGE A36 STL...

Page 15: ...o of f a ac ci id ds s i in nt to o t th he e c ch hi il ll le er r o or r c co on nt ti in nu uo ou us s p pu ur rg ge e p pu um mp p o ou ut t i in n h hi ig gh h h he ea ad d h hi ig gh h a am mb...

Page 16: ...ai il lu ur re e t to o f fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s b be el lo ow w c co ou ul ld d r re es su ul lt t i in n a an n e ex xp pl lo os si io on n w wh hi ic ch h c co ou ul...

Page 17: ...0 compressor oil I Im mp po or rt ta an nt t Verify proper refrigerant and compressor oil for your chiller before proceeding N No ot te e This manual applies to model CDHF CDHG CVHE CVHF CVHG CVHL CVH...

Page 18: ...nstallation due to variations on specific job sites It may be necessary to fabricate an elbow spool adapter off set or other component to accommodate these variations Follow all instructions in this m...

Page 19: ...g figure This will allow the removal of any condensate formed within the valve body Provisions such as installing a set of flanges refer to the following figure or other disconnect means must be made...

Page 20: ...s close to horizontal as possible see Do NOT use vertical ports for the excess flow valve 2 If required screw the 1 4 in 6 4 mm NPT pressure switch in the remaining threaded port N No ot te e Use Loct...

Page 21: ...fer to figures in Overview p 7 Pressure switch installed when selected refer to figures in Overview p 7 Purge discharge line connected to the downstream side piping to vent purge exhaust out the vent...

Page 22: ...at atmospheric pressure to assure proper operating conditions for the disk When the disk bursts the rapid pressure increase causes the excess flow valve to seal and the valve holder area becomes press...

Page 23: ...l valve spring spring hooks and valve plug O rings compatible with the specific refrigerant in use Valve body flange connections 3 in 76 2 mm valve 3 in 76 2 mm Trane flange 3 in 76 2 mm 150 ANSI flan...

Page 24: ...For more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications w...

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