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II. GENERAL INFORMATION

 

 

II. a - APPLICABLE MODELS:

 

 

This manual applies to the following Traulsen models:

 

 

RBC50 Undercounter Blast Chiller Models 
RBC100 Reach-In Blast Chiller Models 
RBC200 Roll-In Blast Chiller Models 
RBC200RT Roll-Thru Blast Chiller Models

 

 

PLEASE  NOTE:  This  manual  refers  to  the  above  mod-
els built after June 2003, equipped with the Smart Chill 
control. For information regarding models built prior to 
that date please contact the factory.

 

 

In addition, models UBC50, RBC400 and RBC400RT are 
not  covered  by  the  procedures  listed  in  this  manual. 
Please contact the factory for more information. 
 
II. b - INTRODUCTION:

 

 

Blast  Chillers  are  food  processing  refrigerators  de-
signed  for  rapid  chilling  of  product  from  135  F  to  37  F 
in  approximately  90  minutes,  for  reheating  and/or 
serving at a later time.  

 

 

These  models  aid  in  preserving  food  quality,  texture 
and  nutritional  value,  in  addition  to  enhancing  food 
safety.

 

All  of  the  information,  illustrations  and 

specifications  contained  within  this  manual  are  based 
on  the  latest  product  information  available  at  the  time 
of printing. 

 

 

II. c - OPERATION:

 

 

Refer  to  the  instructions  contained 

in  the  Owner’s 

Manual,  form  number  TR35850,  for  specific  operating 
instructions. 
 
II. d - CLEANING:

 

 

Detailed  cleaning  instructions  are  included  with  each 
unit;  however,  special  care  MUST  be  given  to  the 
condenser  coil(s).  These  must  be  cleaned  WEEKLY. 
This  surface  must  be  kept  free  of  dirt  and  grease  for 
proper  system  operation.  This  can  be  done  with  a 
vacuum  cleaner  using  a  brush  attachment,  or  a  stiff 
brush  or  whisk  broom.  Care  must  be  taken  not  to 
damage  the  condenser  coil  fins.  For  more  information 
ple

ase  refer  to  section  “IV.  a 

IV  c”  of  the  Blast  Chill 

Owner’s Manual.

 

 

II. e - WIRING DIAGRAMS:

 

 

Refer  to  the  wiring  diagrams  on  pages  20  thru  22  for 
any  service  work  performed  on  the  unit.  Should  you 
require  another  copy,  please  contact  Traulsen  Service 
at  (800)  825-8220,  and  provide  the  model  and  serial 
number of the unit involved

.

 

 

II. f - TOOL REQUIREMENTS:

 

 

For most jobs a standard set of hand tools, a VOM with 
AC  current  tester,  electrically  conductive  field  service 
grounding  kit,  along  with  a  temperature  tester  or 
thermometer are adequate. However in some cases the 
following additional tools may be required as well: 

II.f - TOOL REQUIREMENTS (CONT):  

 

 

Refrigeration Reclaiming Equipment 

 

 

 

Acetylene Torch 

 

 

 

Nitrogen Bottle With Gauges 

 

 

 

Refrigeration Gauge Manifold 

 

 

 

Dial-a-Charge 

 

 

 

Valve Core Removal Kit 

 

 

 

Vacuum Pump 

 

 

II. g - THE SERIAL TAG:

 

 

The  serial  tag  is  a  permanently  affixed  sticker  on 
which is recorded vital electrical and refrigeration 
data  about  your  Traulsen  product,  as  well  as  the 
model  and  serial  number.  This  tag  is  located  at 
the front top corner on the right interior wall on all 
blast chiller models. An example is shown below.

 

 

  

 

 

FORT WORTH, TX.

 

 

 

 

 

 

 

 

 

SERIAL

 

 

MODEL

 

 

 

 

VOLTS

 

 

Hz

 

PH

 

 

 

TOTAL CURRENT

 

 

AMPS

 

 

 

MINIMUM CIRCUIT

 

 

AMPS

 

 

 

MAXIMUM OVER CURRENT PROTECTION

 

AMPS

 

 

LIGHTS

 

 

 

WATTS

 

 

 

HEATERS

 

 

 

AMPS

 

 

 

REFRIGERANT

 

 

 

TYPE

 

OZ

 

 

DESIGN PRESSURE

 

 

HIGH

 

LOW

 

 

REFRIGERANT

 

 

 

TYPE

 

OZ

 

 

DESIGN PRESSURE

 

 

HIGH

 

LOW

 

  

 

 

370-60294-00 REV (A)

 

  

 

 

 

 

 

R

 

R

   

 

 

  

AW-03118

   

 

  

 

 

 

 

 

READING THE SERIAL TAG

 

 

 

Serial = The permanent ID# of your Traulsen 

 

 

 

Model = The model # of your Traulsen 

 

 

 

Volts = Voltage 

 

 

 

Hz = Cycle 

 

 

 

PH = Phase 

 

 

 

Total Current = Maximum amp draw 

 

 

 

Minimum Circuit = Minimum circuit required 

 

 

 

Lights = Light wattage 

 

 

 

Heaters = Heater amperage 

 

 

 

Refrigerant = Refrigerant type used 

 

 

 

Design  Pressure  =  High  &  low  side 

operating  pressures  and  refrigerant 
charge 

 

 

 

Agency Labels = Designates agency listings 

 

 

https://appliancetechmanuals.com

Summary of Contents for RBC200RT

Page 1: ...compassing but is written to supplement the formal training on the job experience and other product knowledge acquired by Authorized Traulsen Service Agents Before proceeding with any work you should...

Page 2: ...Time Exceeded 11 j 3 Defrost Sensor Failure 11 12 j 4 No Product Probes 12 j 5 Over Temperature 12 j 6 Product Detected 12 j 7 Air Temp Sensor Not Reading 12 j 8 Record Printer Media 12 j 9 Label Pri...

Page 3: ...rmation please refer to section IV a IV c of the Blast Chill Owner s Manual II e WIRING DIAGRAMS Refer to the wiring diagrams on pages 20 thru 22 for any service work performed on the unit Should you...

Page 4: ...drain or floor mounted condensate evaporator for condensate removal Refer to Section III h of the blast chill owner s manual for more information Remote refrigeration installation requirements apply o...

Page 5: ...have hot gas defrost On all units defrost is scheduled to occur every 3 hrs and terminates at a 50F coil temperature RBC100 RBC200 and RBC200RT have a max defrost duration 40 minutes while the RBC50...

Page 6: ...nd we will analyze it for you Ph 800 825 8220 Fax 817 740 6737 To print a data log follow the instructions below 1 From the MAIN MENU select MORE 2 Select Print 3 Select PRINT CYCLE will change to PRI...

Page 7: ...amage the control board Use an anti static grounding kit when servicing the computer control box 1 Remove thumb screws and control cover 2 Remove five phillips head screws from control mounting bracke...

Page 8: ...g will be displayed next to the probe number Pressing the button next to ALARM OFF will activate the audible alarm test Pressing the button next to ALARM ON will deactivate the audible alarm test Sele...

Page 9: ...menu will also display both coil temperatures in real time Pressing the button next to FANS OFF will cycle the evaporator fans in the following order starting from the OFF position Press Once Low fan...

Page 10: ...r values are valid and useful When selecting FAILURE press the bottom left button to scroll though all error codes If none is displayed then no error codes have been recorded since last cleared To ret...

Page 11: ...n labeled RESET After doing this you may need to re enter the serial number of the unit Note serial number is for reference only and is not critical to unit function To enter the serial number use the...

Page 12: ...ecting RESET will default the MACHINE SIZE to 100 To change the machine size select the IV i NAVIGATING THE FACTORY MENU CONT or next to MACHINE SIZE to switch between 50 100 and 200 When done select...

Page 13: ...rs when a food probe rises 40F above cabinet temp for more than 10 minutes indicating someone has introduced hot product into the chill but failed forgot to start a chill cycle The unit automatically...

Page 14: ...hill Control Ledger 1 Toggle Switch ON OFF Control Voltage Only 2 RS232 Communication Port 3 Relay Board 4 DC Power Supply 5 Terminal Board 6 4 0 mF Run Capacitors For Blowers 7 1CR Maintenance Compre...

Page 15: ...iacs to energize control relay coils LED indicators on board indicate which Triac is energized Jumper Pins adjacent to LED indicators to manually operate Triacs Ledger 1 14VDC input 2 115vac Triac Out...

Page 16: ...FICATION OPERATION CONT a 3 DC Power Supply DC Power Supply Operation 115vac input primary 14 15VDC output secondary Ledger 1 115vac input 2 14 15VDC output 3 Output adjustment pot 4 4amp 250vac glass...

Page 17: ...nus Ledger 1 Display Power 2 Ribbon Cable to Touch Pad 3 Expansion Port For Optional NAFEM Daughter Board 4 Factory Menu Push Button 5 Service Menu Push Button 6 Program Port Unused in Field 7 Real Ti...

Page 18: ...rt Chill Control House start components for compressor Ledger 1 RS232 Communication Port 2 Relay Board 3 DC Power Supply 4 Compressor Start Capacitor 5 Compressor Run Capacitor 6 Terminal Block 7 4 0...

Page 19: ...l to energize 12VDC control relay coils LED indicators on board indicate which 12VDC output is energized Jumper Pins adjacent to LED indicators to manually operate 12VDC outputs Ledger 1 14VDC input 2...

Page 20: ...CONT b 2 Air Coil Sensor Locations RBC50 2008 Current b 3 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the sensor or...

Page 21: ...sor Yellow Located in the top right of the evaporator coil a 2 Sensor and Probe Troubleshooting All probes and sensors should return an Ohm reading of 32 7K Ohms at 32F or 0C Test by placing the senso...

Page 22: ...olts one in front one in back securing the condenser skid in place 12 Remove refrigeration system being sure to support the evaporator coil 13 Reinstall in reverse order VIII SERVICE PROCEDURES RBC200...

Page 23: ...URPLE YELLOW YELLOW PURPLE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE YELLOW PURPLE RELAY BOARD RED WHITE RED RED PURPLE SOLENOID VALVE DEFROST RELAY COMPRESSOR RELAY COND FAN MOTORS FAN RE...

Page 24: ...23 X WIRE DIAGRAM RBC50 2003 2007 https appliancetechmanuals com...

Page 25: ...24 XI WIRE DIAGRAM RBC100 https appliancetechmanuals com...

Page 26: ...25 XII WIRE DIAGRAM RBC200 https appliancetechmanuals com...

Page 27: ...he Cabinet Air Sensor could be bad and could be reading higher than 160 and will cause this Error message 4 The power must be turned off and then back on to reset the control SYSTEM CONTROL ERROR 1 Ch...

Page 28: ...U 75 DIAGNOSTAIC ERRORS 1 Printer has had a problem either label or Record Printer Probe 2 A Probe has stopped reading Power Interrupted 3 Power has been Interrupted Over Temp 4 Box temperature has ex...

Page 29: ...mplete top due to the harness being foamed into the top at the time of manufacture 6 You will have to pull the Control Panel and disconnect the Food Probe Harness in the back ductwork 7 Remove the Sta...

Page 30: ...on 5 Controller malfunction DISPLAY BLANK 1 Power supply to controller 2 Controller D21 on 3 Main power supply Should read 5v 12v 8 5v 4 Display harness 5 Display board malfunction 6 Controller malfun...

Page 31: ...DUCT FROZEN AT 1 Product too thick in pans EDGES 2 Too long of run time in Manual Chill Mode 3 Surface protection option not selected 4 Soft Chill Mode not used 5 Controller malfunction 6 I O board ma...

Page 32: ...letes unit automatically goes to holding mode 40F 37F COMPRESSOR CYCLING Maintenance Compressor Energized anytime there is a call for cooling RBC100 models maintenance also controls cond fan motors Bl...

Page 33: ...32 XV DATA LOG DIAGNOSTICS https appliancetechmanuals com...

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