Travis Industries 864 HO GS, Installation Manual

Page 1: ...ny phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home whe...

Page 2: ... vertical rise 22 Vent Configuration Horizontal Termination with vertical rise 23 Vent Configuration Vertical Termination 24 Termination Requirements 25 Hearth Requirements 26 Facing Requirements 27 Facing and Faceplate Installation 28 Optional Faceplates Sizing Chart 29 Special Instructions for FPX Metropolitan Faces 29 Special Instructions for Lopi Grills Wilmington 29 Thin Facing Installation t...

Page 3: ...structions refer to the 864 HO GS Owner s Manual part 100 01253 Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21 88 The listing label is attached to the appliance near the gas control valve A copy is shown to the right Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institu...

Page 4: ...orrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your...

Page 5: ...ce Toddlers young children and others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Children and adults should be alerted to the hazards ...

Page 6: ...y in square feet Up to 2 500 Up to 2 500 Maximum BTU Input Per Hour 46 700 46 700 Heating capacity will vary with floor plan insulation and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system Dimensions 36 3 4 933mm 41 1041mm 21 1 4 540mm 44 1 2 1130mm 29 1 4 743mm 225 Lbs 102 Kg 37 940mm 35 1 4 895mm 1 ...

Page 7: ...14 gauge grounded line Recommended Installation Procedure Frame the opening for the fireplace Make sure to allow for vent installation This fireplace is designed to accommodate 1 2 13mm or 5 8 16mm drywall see Nailing Brackets on page 11 for details Secure the fireplace to the framing Install the vent gas line and electrical hook up Install the drywall Install the hearth if applicable Install the ...

Page 8: ...e building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equ...

Page 9: ...ce must be placed so the gaps below and above the glass frame do not become blocked Fireplace may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Clearances a Clearance to Side and Rear of Fireplace 0 0mm b When installed walls in front of the fireplace must be a minimum 5 127mm to the side of the fireplace Do not place insulat...

Page 10: ...10 Installation for qualified installers only Travis Industries 4100728 100 01254_000 Min Framing Dimensions Rear Vent 41 1 4 1048mm 48 1219mm 20 3 4 527mm 56 3 8 1432mm ...

Page 11: ...8 100 01254_000 Min Framing Dimensions Top Vent NOTE When the vent is routed vertically the framing must accommodate the vent and required 1 clearance The framing dimensions below reflect the additional 1 depth required 41 1 4 1048mm 48 1219mm 21 3 4 552mm 56 3 8 1432mm a ...

Page 12: ...rackets on both sides Secure the fireplace to the framing NOTE Make sure the fireplace is square and plumb when placed in the framing Measured corner to corner the fireplace should be square approx 54 7 8 1394mm See the illustration below Use shims to insure the fireplace is square 1 2 13mm 5 8 16mm 5 8 16mm 54 7 8 1394mm 1 2 13mm ...

Page 13: ... Vent Configuration A typical 45 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply NOTE When venting horizontally use minimum vent kit C 96200316 with one additional 45 elbow Typically 12 5 318mm 49 Min 1245mm Minimum 1 2 13mm Clearance Typically 5 1 2 140mm ...

Page 14: ...essures in excess of 1 2 psig 3 5 kPA For pressures under 1 2 psig 3 5 kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace The fireplace has an internal shutoff valve An additional shutoff valve is required It must be accessible and within 6 of the fireplace Fuel This fireplace is de...

Page 15: ...Installation for qualified installers only 15 Travis Industries 4100728 100 01254_000 Gas Line Location 6 1 4 159mm 10 3 4 273mm 6 1 4 159mm 10 3 4 273mm ...

Page 16: ...y grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must be a min 14 gauge and supply 120 Volts 60 Hz and 5 7 Amps Route the electrical connection through the junction box cover plate and attach to the hookup wires pictured below Caution Label all wires prior to disco...

Page 17: ...low If you wish to bypass the switch connect the thermostat on off switch wires directly to the green and white wires see c below If you wish keep the switch series re align the wires as shown in item d below NOTE The on off switch must be in the ON position for the thermostat or on off switch to operate COMFORT CONTROL AA BATTERY TRAY MAIN BURNER Red Red Black White Green Black Red Red Blue Red B...

Page 18: ...urns correctly with just an air shutter adjustment Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Approved Vent Use 8 203mm diameter Simpson Dura Vent Model Direct Vent Pro or GS Other vent may be approved with this fireplace Check with the vent manufactur...

Page 19: ... qualified installers only 19 Travis Industries 4100728 100 01254_000 Vent Location and Vent Shield Position Make sure shield is at 45 deg 43 1 2 1105mm Make sure shield is at 90 deg 48 1035mm 16 3 4 425mm 21 3 4 552mm ...

Page 20: ...ors are built into the appliance to adjust the flow rate of intake air and exhaust gases Depending upon the vent configuration you may be required to adjust the restrictor positions The charts for acceptable vent configurations detail the correct vent restrictor positions Exhaust Restrictor Position 3 closed 8 7 6 5 4 3 2 open stock position 1 b b a c Position 3 ...

Page 21: ...Installation for qualified installers only 21 Travis Industries 4100728 100 01254_000 Intake Restrictor closed 5 4 3 2 open stock position 1 b a Position 3 11 32 Wrench c ...

Page 22: ... horizontally use minimum vent kit C 96200316 If venting from a corner installation an additional 45 elbow is required 45 Elbow Termination 3 feet 0 915m 0 feet 0 feet 4 max 1 22m Exhaust Restrictor 1 stock Intake Restrictor 1 stock Vent with No 45 Elbow 3 feet 0 915m 0 feet 0 feet 2 max 0 61m Vent with 1 45 Elbow Min 6 152mm Horizontal Section Max 24 610mm Horizontal Section s Min 6 152mm Horizon...

Page 23: ... m 5 feet 1 5 m 10 feet 3 m 0 feet 15 feet 4 5 m 20 max 6 m 10 feet 3 m 15 feet 4 5 m 22 max 6 7 m 5 feet 1 5 m 0 feet 0 feet 20 feet 6 m 5 feet 1 5 m 10 feet 3 m 10 feet 3 m 15 feet 4 5 m 15 feet 4 5 m 20 max 6 m 22 max 6 7 m Exhaust Restrictor 4 Intake Restrictor 2 Exhaust Restrictor 3 Intake Restrictor 2 Exhaust Restrictor 1 Intake Restrictor 1 This is considered a horizontal elbow it does not ...

Page 24: ...tical high wind cap 46DVA VCH Exhaust Restrictor 8 Intake Restrictor 3 5 feet 1 5m 0 feet 0 feet 5 feet 1 5m 0 feet 20 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m Exhaust Restricto...

Page 25: ...is fully open on a minumum of two sides beneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 22...

Page 26: ...oring the fireplace must be raised so the base of the unit is above the carpet surface or flooring material Floor Mounted Fireplaces Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface Fireplace Stand WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surf...

Page 27: ...bustible may be placed above the non combustible facing see b below and to the sides and below the fireplace face This combustible facing must be a minimum 7 3 4 197mm above the face of the fireplace see b below Tile or other non combustible facing may be placed along the perimeter of the fireplace face but must not extend over the glass grill opening see d This area must remain open to allow for ...

Page 28: ...mbustible over 1 25mm thick see Thick Facing on page 33 Hearth Line Non combustible hearth facing should be installed up to this location 1 25mm above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Masonry Line Hearth Line Tile Line Tile Line Masonry Line Tile Line Masonry Line Tile Line Masonry Line Tile Line Masonry Line Hearth Line Masonry Line Til...

Page 29: ...outer grill deflectors to be removed See the instructions below Remove the outer deflector on both sides use needle nose pliers if necessary These tabs bend down to allow for removal Re attach the deflectors to the top louver for future use if using a different face or grill Bend the tabs as shown making sure the deflectors are secure and flat Special Instructions for Wilmington Faces The above fa...

Page 30: ...ll faces require the inner grill deflectors to be removed See the instructions below Remove the four inner deflectors use needle nose pliers if necessary These tabs bend down to allow for removal Re attach the deflectors to the louvers for future use if using a different face or grill Bend the tabs as shown making sure the deflectors are secure and flat ...

Page 31: ...tion air Raised Fireplaces Facing is installed 1 25mm maximum above the base of the fireplace Facing is installed to this edge of the fireplace FRONT VIEW Tile Line Tile Line Hearth Line Tile Line 34 1 4 870mm 1 25mm 2 51mm 37 940mm 1 1 8 29mm NOTE FOR FPX FACES FPX arched faces require the FPX Face Upgrade Kit sku 98500686 and a triangular piece of facing in these upper corners See the instructio...

Page 32: ...ace Note how the facing extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Tile or other facing under 1 25mm thick Face Floor Max 1 25mm Hearth note how it extends under the face max 1 25mm thick The fireplace may be raised to accommodate thicker hearth materials Floor Mounted Fireplace with Hearth Raised Fireplace with no Hearth SIDE OF FIREPLACE SIDE OF FIREPLACE ...

Page 33: ...th Line Fireplace Drywall Framing Nailing Bracket Masonry TOP VIEW Protruding Masonry Fireplace Drywall or cement board etc Framing NOTE The nailing brackets are not used for this type of installation secure the fireplace to the floor with the brackets along the base of the fireplace Masonry TOP VIEW Recessed Masonry 35 3 4 908mm 1 41 1041mm Floor Mounted Fireplaces or Raised Hearths Build the hea...

Page 34: ...ku 98500688 The template helps locate and support the masonry as it being installed Masonry Line Hearth Line Floor Mounted Fireplaces or Raised Hearths Build the hearth 1 25mm maximum above the base of the fireplace The fireplace may be raised to accommodate thicker hearth materials Raised Fireplaces Masonry is installed 1 25mm maximum above the base of the fireplace FRONT VIEW 35 3 4 908mm 1 41 1...

Page 35: ... The masonry extends 1 25mm above the base of the fireplace 1 25mm Fireplace Support Floor Floor Mounted Fireplace with Hearth SIDE OF FIREPLACE Masonry or other non combustible over 1 25mm thick Face Floor Max 1 25mm Hearth note how it extends under the face max 1 25mm thick The fireplace may be raised to accommodate thicker hearth materials Raised Fireplace with no Hearth SIDE OF FIREPLACE ...

Page 36: ...Above Base a 52 3 4 1340mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m 5 1 2 7 m m 4 1 0 2 m m 3 7 6 m m 9 2 2 9 m m 1 0 2 5 4 m m 1 1 2 7 9 m m 1 2 3 0 5 m m 51 3 4 1314mm 50 3 4 1289mm 49 3 4 1264mm 48 3 4 1238mm 47 3 4 1213mm 46 3 4 1187mm 53 3 4 1365mm a b Combustible mantel columns legs that protrude more than 3 4 19mm from the glass frame must meet the 5 127mm sidewall cl...

Page 37: ... inside the firebox Slide it back so it contacts the burner see the illustration above 6 Install the logs see page 39 7 Replace the glass frame 8 Install the four AA batteries included in the owner s pack into battery holder see the illustration below The AA batteries act as a power backup in case the household AC power goes out Install the 9v battery included in the owner s pack into control pane...

Page 38: ...ir shutters they will be hot Typically the front air shutter is fully closed left on NG fully open right on LP 12 Turn the flame adjust knob to its highest position the flames should not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your Travis dealer for a remedy 13 Give this manual to th...

Page 39: ...he face unscrew or lift off see the instructions included with the face for details Open the six latches holding the glass frame in place start with the bottom three follow the directions shown to the right a Lift the glass frame up and pull it forward to remove b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instruc...

Page 40: ... turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be at a different angle than illustrated Note how the washer on the latch fits behind the flange on the glass frame anchor Glass Frame Anchor Once fully inserted turn the latch until it...

Page 41: ...ll the firebacks following the directions below Place the rear fireback in place The side fireback holds the rear fireback in place hold the rear fireback while installing the side fireback Remove the clips on both sides these clips have key holes allowing removal without removing the screw b Place the side firebacks in place Secure using the screws and clips removed in step a a Place the floor fi...

Page 42: ...he log lays flat against the two steel platforms on the burner see arrows below REAR LOG NOTE Make sure the log is pushed all the way to the back On NG units the log will contact the back air shield see page 48 On LP units the log must locate within 13mm to 1 26mm of the back wall of the firebox Positioning the log incorrectly may lead to sooting and insufficient flame quality ...

Page 43: ...lified installers only 43 Travis Industries 4100728 100 01254_000 Right Log Install the right log as shown below Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes ...

Page 44: ...44 Installation for qualified installers only Travis Industries 4100728 100 01254_000 Center Log Install the center log as shown below ...

Page 45: ...Installation for qualified installers only 45 Travis Industries 4100728 100 01254_000 Left Log Install the left log as shown below Left Twig Install the left twig as shown below ...

Page 46: ...46 Installation for qualified installers only Travis Industries 4100728 100 01254_000 Right Twig Install the right twig as shown below Right Branch Install the right branch as shown below ...

Page 47: ...of the burner to enhance the glow from the burner The rock wool works best when it is applied in a very thin porous layer The best method for applying the rock wool is to brush it on to the burner Compress a clump of rockwool between your thumb and forefinger Use a stiff brush to apply a thin layer of rockwool fibers onto the burner Do not use the entire bag of rockwool Use only a small amount and...

Page 48: ...ling the gas line to ensure proper gas use 1 Remove the glass see page 37 Remove the logs and embers if installed page 42 2 Remove the grate and burner see illustration to the right Grasp the burner with both hands and lift it straight up and out of the firebox 3 Remove and discard the back air shield 4 Remove and discard the manifold cover see below ...

Page 49: ...he orifice protrudes 15 16 24mm indicating full insertion c Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices Front Rear NG 48 39 LP 1 25mm 0625 b 1 2 Wrench Use a 1 2 open end wrench to unscrew the two orifices Front Burner Orifice a Rear Burner Orifice 15 16 24mm ...

Page 50: ...t assembly 5 32 Hex Use a hex wrench to unscrew the orifice Remove the orifice and replace with the LP orifice Screw the orifice all the way in and replace the pilot hood LP Propane Orifice Orifice Identification NG Natural Gas Orifice 35 62 35 a b c NOTE when re attaching this pin lines up with the notch in the pilot hood 8 Replace the burner Push the burner to the right side to insure the manifo...

Page 51: ...g sure the pre fitted gasket see c below is in place NOTE There is a label on the base of the regulator knob indicating regulator type NG or LP Secure the regulator with the screws included with the regulator tighten to 25 lb in of torque 2 82 NM Place the included label on the valve body where it can be easily seen to insure proper identification NOTE Leak test this area after the heater is insta...

Page 52: ...nstallation 1 Remove the grate from the firebox Remove and discard the two andiron prongs see step a to the right NOTE The nuts do not need to be removed they can be loosened to remove the prongs 2 Attach the andiron brackets shipped with the fireplace to the grate see step b 3 Attach the andirons the the andiron brackets using the screws included with the andirons see step c 5 32 Hex Wrench 11 32...

Page 53: ...nsmitter Receiver with Cover Plate Switch Fan Control Module Velcro LP or NG Stepper Motor with screws and label attaches to Valve Wire Harness 2 Power Leads 4 AA Batteries inside receiver box 2 8 x Machine Screws 2 Wire Ties Torx T 20 Wrench Wall Mount for placing the transmitter on a wall 2 Drywall anchors for wall mount 2 8 x 3 8 Type B Screws ...

Page 54: ...nd and following page Stock Wiring Diagram CN4 CN3 PILOT SENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 COMFORT CONTROL AA BATTERY TRAY MAIN BURNER GREENSMART PILOT CONTINUOUS PILOT AC ADAPTER Red Red Black White Green Black Red Red Blue Red Blue Black White Blue Yellow Green Orange Pilot Sensor Spark Rod Pilot Ground VALVE IPI CPI POWER SUPPLY ...

Page 55: ...ALVE COMMAND POWER CN1 DIAGNOSTIC CN0 CONTINUOUS PILOT White Blue Yellow Green Orange VALVE IPI CPI TOP 4 AA Batteries Remote Receiver Fan Controller 110V OUT FAN AUX OUT COM POWER STEPPER MOTOR BURNER CONTROL RECEIVER FAN CONTROL Comfort Control Valve Green Accent Light Rheostat Accent Light s 120 VAC Power In Pilot Sensor Spark Rod Pilot Ground Optional Blower s Thermodisk INTERMITTENT PILOT ...

Page 56: ...r to the wiring diagram on page 62 while making wiring harness connections 1 Remove the concealment cove see Figure 1 Figure 1 2 Unscrew the four screws holding the control cover in place see Figure 2 Carefully remove the control cover see Figure 3 Figure 2 Figure 3 3 Unplug the ac adapter from the power harness see Figure 4 You can leave the ac adapter plugged into the wiring harness Figure 4 ...

Page 57: ...e are fragile Take care when removing the molex connector to not pull or damage the wires or tabs Figure 5 5 Disconnect the two leads on the back of the control panel for the IPI CPI switch continuous pilot greensmart pilot see Figure 6 Figure 6 6 Disconnect the comfort control valve connection see Figure 7 Disconnect the burner control connector from the fireplace burner control see Figure 8 Figu...

Page 58: ...ard see Figure 10 Figure 9 Figure 10 8 The control panel has plastic wire locks attached to the back see Figure 11 Un hook the wires from the wire locks and remove the wiring harness plate battery holder and ac adapter see Figure 12 These items may be discarded Figure 11 Figure 12 9 Use the included torx wrench to remove the stock regulator see Figure 13 These items may be discarded Figure 13 ...

Page 59: ...4 MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor see Figure 15 tighten to 25 Lb inches Leak test this area after installation to verify proper installation Figure 14 Figure 15 11 Place the GreenSmart wiring harness in front of the fireplace noting the position of each connector see Figure 16 Figure 16 12 Attach the wiring harness to the burner control see Figure...

Page 60: ...r motor see Figure 20 Figure 19 Figure 20 14 Attach the wiring harness to the comfort control valve connection see Figure 21 Figure 21 15 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness see Figure 22 Attach the power cord from the fan controller to the AC connection see Figure 23 MAKE SURE TO TURN THE FAN CONTROLLER ON SYMBOL Figure 22 Figu...

Page 61: ...UT receptacle see Figure 25 Figure 24 Figure 25 NOTE If using the optional fan you will want to disconnect its power lead and connect it to the extra power lead included with this kit then connect it to the FAN receptacle on the fan controller 17 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace Slide the fan control...

Page 62: ...ure 27 Figure 28 19 Place batteries into the receiver and transmitter see Figure 29 Calibrate the receiver to the transmitter see Figure 30 use a paperclip to press the PRG button let it beep then press any button on the transmitter the receiver should beep 5 times see the operating instructions for further details Figure 29 Figure 30 20 Place the receiver coverplate and switch over the receiver s...

Page 63: ...wiring from contacting any hot or moving components Re attach the control panel see Figure 34 and shroud see Figure 1 Figure 33 Figure 34 22 A wall mount is included with this kit for the remote It may be mounted to the wall for easy access and storage Use the included drywall anchors and screws to secure it to the wall see Figure 35 Figure 35 23 Restore power to the fireplace and test operation o...

Page 64: ...Requirements 9 Glass Cleaning 26 Glass Frame Removal and Installation 22 Hearth Requirements 18 Intake Restrictor 13 Location of Controls 24 Log Installation 23 LP Conversion Instructions 29 Mantel Requirements 20 Min Framing Dimensions 7 Nailing Brackets 8 Raised Fireplaces 18 Raised Fireplaces 6 Replacement Parts List 27 Restrictor Position 12 Steps for Finalizing the Installation 21 Termination...