Travis Industries DVL GSR Insert Owner'S Manual Download

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Table of Contents

4091008

100-01236_000

Introduction ...................................................... 2

Important Information ...................................... 2

Listing Details ................................................... 2

Features ............................................................ 6

Installation Options .......................................... 6

Heating Specifications .................................... 6

Dimensions ....................................................... 6

Electrical Specifications (for optional blower)6

Fuel: ................................................................... 6

Installation Warnings ....................................... 7

Packing List ...................................................... 7

Additional Items Required .............................. 7

Items Packed with the Face ............................ 7

Order of Installation ......................................... 7

Top Convection Deflector ............................... 8

Fireplace Requirements .................................. 8

Factory-Built (Metal) Wood-Burning Fireplace
Requirements ........................................................ 9

Hearth Requirements ....................................... 9

Leveling Bolts ................................................... 9

Clearances ...................................................... 10

Mantel Clearances .............................................. 10

Face Mounting Brackets – Arched, Artisan,
Metropolitan, Victorian Lace ......................... 11

Gas Line Requirements ................................. 12

Gas Line Location ............................................... 12

Gas Inlet Pressure .............................................. 12

Electrical Connection .......................................... 12

Vent Requirements ........................................ 13

Altitude Considerations ....................................... 13

Vent Restrictor .................................................... 14

Vent Installation .................................................. 14

Vent Location ...................................................... 15

Vent Configurations............................................. 15

Vent Connector Removal and Installation ........... 16

Vent Connector Removal and Installation
(continued) .......................................................... 17

Surround Panel Installation .......................... 18

1-Piece Surround Panel ...................................... 19

Routing the Power Cord ......................................... 19

Installation............................................................... 19

Glass Frame Removal and Installation ........ 21

Glass Frame Removal and Installation
(continued) ...................................................... 22

Log Set Installation ........................................ 23

Rear Log Placement ........................................... 23

Left Log Placement ............................................. 24

Right Log Placement ........................................... 24

Left Twig Placement ............................................ 25

Right Twig Placement ......................................... 25

Front Ember Chunk Placement ........................... 26

Rockwool Installation .......................................... 27

Steps for Finalizing the Installation ............. 28

Air Shutter Adjustment ........................................ 29

Before You Begin ........................................... 30

Remote Set-Up ............................................... 30

Verify the Fan Control Module is On ................... 30

Synchronize the Transmitter to the Receiver ...... 30

Starting the Heater for the First Time .......... 31

Location of Controls ...................................... 31

Direct Operation ............................................. 32

Accent Light ................................................... 33

Continuous Pilot / GreenSmart™ Pilot Switch33

Remote Operation .......................................... 34

Display Overview ................................................ 34

Listen for the “Beep” ........................................... 34

Manual On-Off / Smart Thermostat / Standard
Thermostat .......................................................... 35

Mode Controls (Flame, Blower, Light, Comfort
Control) ............................................................... 36

Flame Height ........................................................... 36

Blower Speed .......................................................... 36

Mode Controls (continued) .................................. 37

Accent Light (Aux) ................................................... 37

Comfort Control (rear burner) .................................. 37

Low Battery Indicator .................................... 38

Transmitter Batteries ........................................... 38

Receiver Batteries ............................................... 38

Child Proof Feature ....................................... 38

Power Outages ............................................... 38

Normal Operating Sounds ............................ 39

Normal Operating Odors ............................... 39

Maintaining Your Heater's Appearance ....... 40

Battery Replacement ..................................... 40

Receiver Battery Installation ............................... 40

Control Panel Light Battery ................................. 40

Transmitter Battery Installation ........................... 40

Accent Light Replacement............................ 41

Yearly Service Procedure ............................. 41

Troubleshooting Table .................................. 42

Wiring Diagram .............................................. 43

Replacement Parts List ................................. 44

Safety Label ........................................................ 45

CONDITIONS & EXCLUSIONS ...................... 46

IF WARRANTY SERVICE IS NEEDED: ......... 46

LP Instructions ............................................. 47

Lower Surround Panel .................................. 50

Summary of Contents for DVL GSR Insert

Page 1: ...t use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installatio...

Page 2: ...L Insert has the same serial number as yours The serial number is below and to the left of the gas control valve This serial number will be needed in case you require service of any type Model DVL Ins...

Page 3: ...r Log Placement 23 Left Log Placement 24 Right Log Placement 24 Left Twig Placement 25 Right Twig Placement 25 Front Ember Chunk Placement 26 Rockwool Installation 27 Steps for Finalizing the Installa...

Page 4: ...ty hazard Direct questions about the type of fuel used to your dealer Check for a label on the flame adjust knob on the gas control valve this is the best place to check You may also check for a label...

Page 5: ...urn the gas off at the gas control valve and call your dealer for service Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff val...

Page 6: ...00 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions 40 4x6 Panels 44 3 16 8x10 Panels 48 3 16 10x13 Panels...

Page 7: ...below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation...

Page 8: ...llation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location a b c e f g d h Fireplace Sizing 3 Piece Panel 1 Piece Pa...

Page 9: ...e members must not be removed or altered side and top of door frame side and top of the face of the fireplace metal sides etc The metal floor J may be removed to allow additional room for installation...

Page 10: ...ntel combustible or non combustible 35 5 902mm x Hearth Extension 3 Piece Panel 1 25 32mm x Hearth Extension 1 Piece Panel 0 0mm Measured from the base of the insert NOTE the non combustible top facin...

Page 11: ...se the new mounting brackets either included with the heater or available through your dealer SKU 225 20054 WARNING When attaching the Victorian Lace Face do not over tighten the screws Over tightenin...

Page 12: ...ply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the heater This heater is designed either for natural gas or for prop...

Page 13: ...e above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Make sure to use...

Page 14: ...tor To Access the Restrictor This restrictor is in position 1 factory setting This restrictor is in position 2 Adjustment Bracket To adjust lift up on the adjustment plate and push it back use pliers...

Page 15: ...ocation forward toward the fireplace opening approximately 1 4 Vent Configurations Z C Metal Wood Burning Fireplace Inlet Exhaust Re Line Exhaust Only Re Line Direct Vent Cap part 991 Recommended Bloc...

Page 16: ...emove the vent connector and attach it to the flex vent see the instructions on the following page NOTE be careful of the anti seize on the connector it will stain clothing etc 3 Pull on the flex vent...

Page 17: ...Attach the flex vent to the vent connector Slide the insert into place lining up these guides with the edges of the vent connector Push the vent connector rod in lift slightly and line it up so the t...

Page 18: ...a Run the power cord to the right of the insert Top Panel Top Trim L Bracket Right Side Trim L Bracket Right Side Trim Top Trim Trim Installation Insert one leg of each L bracket into the top and side...

Page 19: ...7200315 to route power to the insert Otherwise route the power cord behind the panel to the right side the panel or fireplace may be notched if required Installation 1 Attach the mounting brackets as...

Page 20: ...20 Installation for qualified installers only Travis Industries 4091008 100 01236_000 2 Attach the surround panel as shown below...

Page 21: ...the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attaching the Glass Frame a Hang the glass frame on the...

Page 22: ...latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass f...

Page 23: ...If using propane LP convert the appliance before installing the logs see page 47 The burner must be correctly positioned before installing the logs Make sure the burner is fully seated and the pilot...

Page 24: ...e on the log see photos below Position the log so the right side straddles the burner holes The log must not cover any burner holes Right Log Placement The right log has a hole on the bottom Place the...

Page 25: ...two holes in the bottom that fit over the pins on the back and left log see photos below Place the twig as shown below Right Twig Placement The right twig has one hole in the bottom that fits over the...

Page 26: ...inalizing the Installation Travis Industries 4091008 100 01236_000 Front Ember Chunk Placement Place the ember chunk as shown in the photos below Make sure the ember chunks does not cover any burner h...

Page 27: ...ble edges of the burner Rockwool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner The rock wool works best when it is applied in a very thin porou...

Page 28: ...er cover included in the owner s pack see illustration below The AA batteries act as a power backup in case the household AC power goes out and are required for operation Install the 9v battery includ...

Page 29: ...blue and short close the air shutter Too Much Air Swing the control cover down to access the air shutters Front Burner Air Shutter Control RED Left Less Air Right More Air Rear Burner Air Shutter Cont...

Page 30: ...so supplies low voltage for the fireplace controller By leaving it in the OFF position the fireplace will operate off the receiver batteries greatly diminishing battery life Figure 1 Synchronize the T...

Page 31: ...om Condensation may appear on the glass each time you start the heater this is normal Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more real...

Page 32: ...is controlled by the transmitter ON REMOTE OFF PRG Figure 3 NOTE When the receiver switch is turned to ON or OFF the mode settings Accent Light Blower Flame Height Comfort Control will remain in the s...

Page 33: ...d conditions you may notice that the burner does not light quickly and the flames lift off the burner If this is situation we recommend you switch to continuous pilot This will create a slight draft i...

Page 34: ...AX Thermostat Display Room Temperature Display Read Out Thermostat Setting Function etc Mode Display Flame Height Blower Light Comfort Control Figure 4 Listen for the Beep Each time you press a button...

Page 35: ...operation without turning the burner on and off also called smart modulation To adjust the target temperature press the up and down buttons until a suitable temperature is achieved F AUX MAX When in s...

Page 36: ...OFF F AUX MAX When in flame height mode this icon will appear darkened MAX This is the flame height read out Use the up or down buttons to adjust the flame height 7 settings High Medium Off Figure 10...

Page 37: ...ostat on the heater must be turned on for remote operation to work correctly You may wish to adjust the rheostat to a desirable light output prior to operating HINT If you wish to leave the accent lig...

Page 38: ...occurs see Receiver Battery Installation on page 40 In applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Child Proof Feature...

Page 39: ...has an optional blower to push heated air into the room You will hear the sound of air movement that increases as the speed is increased Extinction Pops It is not unusual especially on Propane LP appl...

Page 40: ...hese batteries control the comfort control and act as a power backup in case the household AC current goes out Control Panel Light Battery LED lights and a 9v battery are used to illuminate the contro...

Page 41: ...for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the heater will require adjustment Contact your dealer 4 Inspect the burner and remove any debr...

Page 42: ...sure standing pilot is off then turn back on Contact your dealer if this occurs Thermostat Does Not Work The receiver is turned to OFF The thermostat is set too low Turn the receiver switch to ON Che...

Page 43: ...N2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 White Blue Yellow Green Orange VALVE IPI CPI TOP 4 AA Batteries Remote Receiver Fan Controller 110V OUT FAN AUX OUT COM POWER STEPPER MOTOR BURNER CONT...

Page 44: ...is Industries replacement parts Do not use substitute materials Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or...

Page 45: ...Safety Label 45 Travis Industries 4091008 100 01236_000 Safety Label The safety listing label is attached to the operating tag chained to the heater near the gas control valve A copy is shown below...

Page 46: ...nents lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as pa...

Page 47: ...ench and pilot orifice The burner orifices are shipped with the appliance Convert the appliance prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 21 Remove the logs...

Page 48: ...cating full insertion c Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices Front Rear NG 49 43...

Page 49: ...Replace the firebox components Install the logs and embers Replace the glass 8 Carefully remove the control cover to access the stepper motor see the illustrations below The stepper motor adjustable r...

Page 50: ...panel following the directions below Use the larger DVL Insert Bracket Lower Panel Top Clip Use tape to secure the clips to the bracket you may also wedge the clips into place This holds the clips in...

Page 51: ...Optional Equipment for qualified installers only 51 Travis Industries 4091008 100 01236_000...

Page 52: ...Hearth Requirements 9 Heating Specifications 6 Installation Options 6 Installation Warnings 7 Items Packed with the Face 7 Leveling Bolts 9 Location of Controls 30 Log Set Installation 22 Low Battery...

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