Travis Industries Spirit DV Owner'S Manual Download

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AGE

ABLE OF

ONTENTS

General Information

Introduction & Important Information .............

Safety Precautions.........................................

Features & Specifications

Installation Options ........................................

Features.........................................................

Heating Specifications ...................................

Dimensions ....................................................

Fuel................................................................

Emissions.......................................................

Electrical Specifications .................................

Stove Installation

Installation Preparation ..................................

Items Required for Installation .......................

Packing Lists .................................................

Order of Installation .......................................

Clearances.....................................................

Stove Placement Requirements ....................

Floor Protection Requirements ......................

Gas Line Installation ......................................

Vent Requirements ........................................

Approved Vent Configurations .......................

Restrictor Position...................................

Elbows ....................................................

How to Measure Vent Lengths ...............

Approved Vent Config's with No Elbows
or Two 45

Offsets (Vertical Term.) ........

Approved Vent Config's with a
Horizontal Termination ...........................

Approved Vent Config's with a Vertical
Termination and Two 90

Elbows ...........

Horizontal Vent Termination Requirements ...

Vertical Vent Termination Requirements .......

Electrical Connection .....................................

Finalizing the Installation

1 Removing the Glass ...................................

2 Installing the Logs and Coals .....................

3 Replace the Glass ......................................

4 Installing the Door .......................................

5 Turn on Gas, Leak Test ..............................

6 Checking the Pilot Flame............................

7 Adjusting the Air Shutter .............................

8 Checking the Flame Height ........................

9 Explaining Heater Operation to the Owner .

Operating Your Heater

Before You Begin..........................................

Location of Controls .......................................

Starting The Pilot ...........................................

Starting the Heater for the First Time ............

Turning the Heater On and Off .....................

Adjusting the Flame Height ............................

Adjusting the Blower Speed..........................

Normal Operating Sounds .............................

Maintaining Your Heater

Yearly Service Procedure ..............................

Troubleshooting

Troubleshooting Table ..................................

How this Heater Works .................................

What Turns the Main Burners
On and Off ..............................................

What Prevents Gas Buildup...................

Why Nothing Should Be Placed
Against the Heater .................................

Wiring Diagram ......................................

Warranty

................................................................

Listing Information

.........................................

Optional Equipment

Legs Installation .............................................

Pedestal Installation......................................

Thermostat....................................................

Remote Control Thermostat ..........................

Propane Conversion Kit .................................

Addendum

Altitude Considerations .................................

Class A Chimney Retrofit...............................

Index

Symbols Used in this Manual

Requirement

!!!!

Hint

Note

Warning

Step

Summary of Contents for Spirit DV

Page 1: ...other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service mu...

Page 2: ...rning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label on the gas control valve Ok Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater...

Page 3: ...lot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer A A This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set This Manual Do not throw this manual away This manual...

Page 4: ... Installation 1 Removing the Glass 14 2 Installing the Logs and Coals 15 3 Replace the Glass 15 4 Installing the Door 16 5 Turn on Gas Leak Test 16 6 Checking the Pilot Flame 17 7 Adjusting the Air Shutter 17 8 Checking the Flame Height 17 9 Explaining Heater Operation to the Owner 17 Operating Your Heater Before You Begin 18 Location of Controls 18 Starting The Pilot 19 Starting the Heater for th...

Page 5: ...lization Efficiency 72 4 73 Heating capacity will vary with the home s floor plan and insulation natural gas or Propane BTU rating and outside temperature Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system To measure the net BTU s multiply the BTU input by the efficiency percentage Dimensions 18 3 4 24 4 7 8 Pedestal 34...

Page 6: ...t simultaneously Items Packed with the Heater Lopi Spirit DV Gas Heater Log Set 2 Logs 2 Twigs Coals Owner s Manual Door Kit Door handle mounting angle T nut Propane Conversion Kit Gas Inlet 3 8 pipe Additional Items Required for Stove Installation Brass or Black Door Frame Simpson Duravent Silicone see page 8 for part s Brass Black or Cast Legs or Pedestal Order of Installation 1 If the heater is...

Page 7: ... in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve This heater is designed for natural gas but can be converted to propane Check the sticker on the top of the gas control valve to make sure the correct fuel is used Leak test all gas line joints and the gas control valve prior to and after starting the heater The gas inlet accepts a...

Page 8: ...Follow the installation instructions included with the vent For the nearest Simpson Dura Vent supplier call 800 835 4429 Part numbers and descriptions are listed below Straight Lengths 908B 6 Pipe Length Black interior 907B 9 Pipe Length Black interior 906 12 Pipe Length Galvanized 906B 12 Pipe Length Black interior 904 24 Pipe Length Galvanized 904B 24 Pipe Length Black interior 903 36 Pipe Lengt...

Page 9: ...n Determine the correct restrictor position see the charts under Approved Vent Configurations the stock position is 1 Remove the screw with a 1 4 nutdriver or screwdriver Rotate the adjustment plate clockwise until the correct index hole is below the pivot point Insert the screw into the correct index hole and tighten Adjustment Plate 1 4 Nutdriver Index Holes Pivot Point This restrictor is in Pos...

Page 10: ... Section 3 2 3 8 4 1 Section 3 9 4 4 4 2 Section 4 6 5 4 3 Section 5 2 5 9 4 4 Section 6 6 9 AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA 5 feet 10 feet min 15 feet 20 feet 25 feet 30 feet 0 feet 33 max 5 feet 0 feet 5 feet 6 max 5 feet 15 feet 20 feet 25 feet 30 feet 0 feet 0 feet 10 feet min 6 max Rest...

Page 11: ...AAAA AAAAAA AAAAAA AAAAAA AAAAAA 5 feet min 10 feet 0 feet 11 max 5 feet 10 feet 0 feet 5 feet 10 feet 12 max 5 feet min 0 feet 0 feet NOTE Horizontal sections require a 1 4 rise every 12 of travel 10 feet 11 max 12 max NOTE Restrictor positions are based upon lab tests The ideal restrictor position may vary slightly especially when the termination is near a demarkation line Restrictor Position 5 ...

Page 12: ...AAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA 5 feet 10 feet 15 feet 20 feet 25 feet 30 feet 0 feet 35 max 5 feet 10 feet 15 feet 0 feet 5 feet 10 feet 15 feet 16 max 5 feet 15 feet 20 feet 25 feet 30 feet 0 feet 0 feet NOTE Horizontal sections require a 1 4 rise every 12 of travel 10 ...

Page 13: ...48 1220 mm below and to the sides of non mechanical air supply inlet K Minimum 36 910 mm from the area above the meter regulator vent outlet L Minimum 36 910 mm from the meter regulator vent outlet C B H E G A D F L K J I NOTE Measure clearances to the nearest edge of the exhaust hood A E Use the vinyl siding standoff 950 when installing on an exterior with vinyl siding Vent termination must not b...

Page 14: ...AAAAAA b Loosen the nuts on the bottom and left side glass clip Then slide the glass to the right pivot the glass forward and remove it from the heater AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA Follow the directions above in reverse order Make sure the gasket forms an air tight seal around the perimeter of the glass To remove the glass To replace the glass Loosen the nuts on ...

Page 15: ...rear log protrudes over the burner pan on both sides The front edge of the front log rests on this ledge The rear log contacts the air deflectors Align the holes in the left twig over the pegs on the front and back logs Ember Installation Place the embers on this ledge at the front of the firebox Do not place the embers over the burner holes A A A A A A AA A AA A A AA AA A A Align the holes in the...

Page 16: ...he door face down on a non scratching surface c 5 16Ó Socket Wrench AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA Insert the hinge pins into the hinges on the heater e f Swing the door to the left lifting slightly on the door handle The door latch plate on the heater inserts into the slot on the mounting angle If the door does not secure to the heater adjust the door latch plate up or down to e...

Page 17: ...flames are over 12 tall or sooty on the ends push up on the lever If the flames are all blue and short pull down the lever Not Enough Air Too Much Air Locate the air shutter adjustment lever behind the gas control valve Move it up or down until the flame looks correct Pushing up gives the flame more air making it bluer Pulling it down cuts air down making it more orange NOTE If the air control is ...

Page 18: ... ON F Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Co...

Page 19: ...ol knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the red button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed NOTE You may wish to remove the log set to gain a be...

Page 20: ... on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off switch to be on See the instructions included with the remote for changing the battery Do not place any combustible items on top of or directly...

Page 21: ... blower to high speed Turning the knob clockwise from the high position decreases the speed of the blower Normal Operating Sounds Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with cha...

Page 22: ...ly fits flat against the floor of the firebox Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service Check the burner holes and slots Make sure the burner pan seals against the floor of the firebox Check the walls and ceiling of the firebox for deterioration Burner Pan Before Disassembly Che...

Page 23: ...urned to PILOT or OFF The ON OFF switch is turned to OFF The remote is too far away from the stove The remote control receiver is turned OFF One of the two remote control batteries is dead See Starting the Pilot Flame Pg 19 See Starting the Pilot Flame Pg 19 Turn the ON OFF switch to ON Use the remote closer to the stove See the remote control instructions See the remote control instructions Therm...

Page 24: ...ctricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER PILOT ADJ VENT TO L P I O N O F F H I L O What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the pilot f...

Page 25: ...he room If they are blocked the heater will not heat as well and may become too hot internally Wiring Diagram Jumper Wire Manual Operation Piezo Igniter Orange On Off Switch Thermopile Red Brown EPU terminal White A Red Thermocouple AA A Green 120 Volt Grounded A C Power Supply Blower Rheostat Blower Motor Chassis Ground Black Blower Thermodisk Green White White Black Black Black Black 120 V Blowe...

Page 26: ...er or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration ...

Page 27: ...ed outside the structure of the living area Combustion air is drawn from outside the living area structure This appliance may be installed in Manufactured Housing only after the home is site located WARNINGS Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the information in the owner s and installation manual provided with this applia...

Page 28: ...ove 9 16 Socket Wrench These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust with weight on the legs the rubber tips may tear Pedestal Part 99200106 Use a 9 16 wrench to attach the two pedestal bolts to the bottom of the stove Pedestal The lag bolts and washers may be inserted through the holes in the base of the pedestal to anchor the pedestal to the ...

Page 29: ... all the slack you may wish to wrap the wire in electrical tape where it passes through the heater to prevent damage to the wire Determine a location for the thermostat that is within range of the 50 length of thermostat wire It should be centralized in the room and away from the heater The wire may be routed externally on the wall or behind the wall preferred 3 Install the thermostat following th...

Page 30: ...r from the gas line Items Needed For Assembly 1 4 Nutdriver 7 16 and 1 2 Open End Wrench Standard Screwdriver Phillips Screwdriver Micro 1 16 Standard Screwdriver Thread sealant Leak Testing Equipment Packing List LP Orifice 50 stamped 50 LP Pilot Orifice 016 dia stamped 16LP Replacement Regulator Two Replacement Screws Regulator Gasket LP Label Installation Instructions 1 Remove the door and glas...

Page 31: ...ions below Slide the burner pan to the left until the fixed shutter disengages from the orifice Place the burner pan aside Burner Pan Burner Pan Box Fixed shutter Orifice c Remove the two screws holding the burner box front in place Remove the burner box front a 1 4 Nutdriver Rotate the burner pan upwards b ...

Page 32: ...nt to the new orifice prior to installation Adjustable Shutter Orifice Shutter Linkage a b c d e f 5 Re attach the burner pan and burner box front to the burner pan box following the instructions in step 3 in reverse order 6 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice The propane conversion kit includes a 016Ó labeled LP 16 or 011Ó labeled LP 11...

Page 33: ...asket Regulator Gasket NOTE use the new gasket included with the regulator LP propane regulators have a 11 0 2 8 stamped here NOTE These holes strip easily Use a hand screwdriver and tighten each screw evenly 10 Place the included propane label over the natural gas label on top of the gas control valve THIS CONTROL HAS BEEN CONVERTED TO LP 11 Make the gas line connection start the heater and thoro...

Page 34: ...o set the restrictor position to the correct position based upon the vertical rise height see the chart on page 10 Chimney Conversion Kit A 931 Metalbestos 6 150 mm I D Security Chimneys 6 150 mm I D Jackes Evans 6 150 mm I D Hart Cooley 6 150 mm I D Pro Jet 6 150 mm I D Chimney Conversion Kit B 932 Simpson Dura Vent 6 150 mm I D Air Jet 6 150 mm I D Metal Fab 6 150 mm and 7 175 mm I D Amer Metals...

Page 35: ... may vary slightly A A A A A A A A A A A A A AA A A AA AA AA A AA A A A A A A A A A A A A A A A A A A A A A A AA AA AA AA A A A AA AA AAA A A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AAAAA AA AA AA AA The entire chimney system must be air tight Make sure to seal the flashing clean out and thimble connection and to inspect the chimney 711 Flex Liner 4Ó dia or other UL 1777 Gas Liner...

Page 36: ...the Heater 18 Packing List 6 Paint Curing 20 Pedestal installation 28 Pilot starting 19 Propane Conversion Kit Installation 32 Propane Line Install gas line install 7 Propane Verses Natural Gas Heater 2 Purging Gas Line 15 Remote Control installation 30 Remote Control operation 20 31 Running Your Heater 20 Safety Label 27 Safety Precautions 2 Sounds normal operating sounds 21 Starting The Pilot 19...

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