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DRIVING PRECAUTIONS

• The radio system is not waterproof. Avoid driving through puddles, 

wet grass, or mud. Water could damage the electronics.

• Do not continue to operate the Nitro Sport with low batteries. 

After the battery power drops below a certain point, the model 
will continue with the last command it had from the transmitter. 
Indications of low battery power include slow operation and 
sluggish servos. On the transmitter, a flashing red light indicates 
low transmitter batteries. 

• Do not drive the Nitro Sport at night, on public streets, or in large 

crowds of people.

• If the truck becomes stuck, do not continue to run the engine. 

Remove the obstruction before continuing to drive.

• Do not attempt to push or tow objects with the Nitro Sport.
• The model is controlled by radio. It is subject to radio 

interference from many sources beyond your control. Since radio 
interference can cause momentary loss of control, allow a safety 
margin around the truck in order to prevent collisions.

• Use common sense whenever you are driving your model. 

Intentionally driving in an abusive and rough manner will only 
result in poor performance and broken parts.

 

6

Shutting Off the Engine 

Before starting the engine it is important to know how to shut it off. 
The correct method is to pinch and hold the carburetor’s fuel line at 
idle speed, until the engine dies. 

Starting the Engine

Before you start your engine for the first time, make sure you have read 
all instructions and precautions in this manual. Pay close attention to 
the break-in instructions in the next section, and make sure you have 
read and understood them before you run your engine.
Your engine must be at room temperature (70°F or 21° C) or above 
the first time you start it. If it’s cooler than room temperature 
outside, remove all fuel and keep your model indoors until you’re 
ready to start it and then take it outside. We do not recommend 
running the model in temperatures below 35 degrees.

1. 

 Turn on the radio system.

2.  

Make sure the throttle trigger on the transmitter is in the idle 

(neutral) position.

3. 

 Connect the EZ-Start controller.

4.  

Press the starter button in short two-second bursts and watch 

for fuel moving through the fuel line up to the carburetor. Watch 
closely! The fuel moves very fast. If the fuel doesn’t move through 
the line within 5 seconds, prime 
the engine by briefly (one or two 
seconds) covering the exhaust 
outlet with your finger until the fuel 
is just visible in the carburetor fuel 
line. Watch carefully! If the engine is 
primed too long, it will flood with 
fuel and stop turning.

5.  

Once fuel reaches the carburetor, 

the engine should quickly  
start and idle.

6.

  Disconnect the EZ-Start controller 

from the model.

7.

  Proceed with the engine break-in.

8.

  Do not rev your engine with no load (wheels off the ground).

BREAKING-IN THE ENGINE 

(VERY IMPORTANT!)

Once your engine is running, it must be broken-in. The key to 
breaking-in your engine is patience. 

The break-in time will take 

about 1 to 1½ hours. 

During the break-in period, your engine 

may appear to malfunction with symptoms such as stalling, 
inconsistent performance, and fouled glow plugs. Don’t give up 
on it! These are just “break-in pains” that every new engine has 
to go through. They will disappear once you get through the 
break-in period. 

Just keep it running, and throttle on and off as 

smoothly as you can. Sudden bursts or releases of the throttle can 
stall your engine.

 

Resist the temptation to tune the engine 

for performance and/or run for extended times at wide open 
throttle. Soon, after about the fourth tank of fuel, your patience 
will pay off with solid, consistent performance.

During Break-in...

• Special break-in fuels are not required.
• Drive the model on a smooth hard surface.
• If possible, avoid running on very hot, humid days.

• Run with the body off for extra engine cooling.
• Turn the mixture screw (needle) clockwise (in) to lean the mixture 

and counterclockwise (out) to richen the mixture. 

• Do not allow the fuel tank to run completely empty, possibly 

leading to a burned plug. An extremely low fuel level causes the 
fuel mixture to be too lean.

• Keep extra glow plugs handy. The break-in process, because of the 

engine running rich, can cause deposits to form on the glow plug, 
leading to failure.

The First Tank of Fuel

Drive the Nitro Sport on a flat paved surface in an oval 
configuration. This will cause you to naturally vary your speed over 
the entire rpm range. During this break-in time ease in and out 
of the throttle slowly to avoid stalling the engine. The goal is to 
simply keep it running. The fuel mixture setting may require slight 
adjustment to correct for different altitudes and temperature. To tell 
if the engine is running rich (high volume of fuel flowing through 
the engine) look for the following conditions:

1.

  The engine should accelerate sluggishly.

2.

  There should be a thick trail of blue smoke coming from  

the exhaust.

3.

  If you do not observe the conditions above, then turn the high-

speed needle out 15° (counterclockwise) and retest.

4.

  Do not rev the engine with the wheels off the ground. High, 

no-load rpms can damage the engine, usually resulting in a 
broken connecting rod. At the end of the first tank of fuel, 
stop the engine and allow it to cool for 5-10 minutes before 
proceeding.

Tanks Two Through Four:

Shut off the engine and  
allow it to cool for 5-10 
minutes, then refuel. Turn  
the high-speed needle in  
15° (clockwise). Turn on the 
radio system and restart  
the engine. Continue driving 
on your oval course, varying 
your throttle, until the second 
tank of fuel is used up. Repeat 
this process for tanks 3 and 4.  

Important: Do not lean 
the high-speed mixture less than 2 turns out from closed (see 
illustration). also, be sure to allow the engine to cool between 
each run. 

1

/

2

 turns out

2 turns out

Summary of Contents for Nitro Sport 4510

Page 1: ...OPERATING INSTRUCTIONS COVERS MODEL 4510 KC1149 R01 Rev 090806...

Page 2: ...lt in property damage and serious injury You alone must see to it that the instructions are followed and the precautions are adhered to The Nitro Sport is not intended for use by children without the...

Page 3: ...for nickel cadmium The original rechargeable hobby pack NiCad batteries have very high current handling high capacity and can last up to 1000 charging cycles Good charging procedures are required to...

Page 4: ...ur frequency Therearesixdifferentchannelsnumbered1through6 Eachofthesixchannelsisrepresentedbyacolor Lookatthecrystal inthebackofthetransmittertodeterminewhichofthechannels yourtruckisoperating Cleari...

Page 5: ...he best performing engine Make sure you are using a good quality battery pack that is fully charged new batteries usually require several charge cycles to reach peak voltage and full capacity This is...

Page 6: ...f the ground BREAKING IN THE ENGINE VERY IMPORTANT Once your engine is running it must be broken in The key to breaking in your engine is patience The break in time will take about 1 to 1 hours During...

Page 7: ...make several more high speed runs and retest 7 When the low speed needle is set correctly the engine s throttle response should be very quick Idle Speed Adjustment Once the high and low speed mixture...

Page 8: ...nique Nitro Sport feature is the ability to change the gear ratios The final drive ratio of the gearbox is 2 81 to 1 Use the following formula to calculate the overall ratio Nitro Sport comes with a 7...

Page 9: ...the crystal Connect the red and black cable from the battery holder to the batt terminal on the receiver The red wire is positive and the black wire is negative Place fresh AA batteries in the transmi...

Page 10: ...xas makes three glow plugs The standard hot plug part 3230 is the stock replacement plug for Pro 15 engines The optional heavy duty part 3231 and super duty part 3232 plugs will last longer in most ca...

Page 11: ...ure is too lean Richen the high speed mixture page 7 24 Idle speed set too low Increase idle speed page 7 25 Fuel flow blocked Check that all fuel lines are clear with no pin hole leaks Check for dirt...

Page 12: ...he engine from the chassis Turn the engine so that the throttle linkage to the carburetor will come out STEP 9 Changing the piston and sleeve assembly Use a 5 16 inch nut driver to remove the glow plu...

Page 13: ...t pin also Rinse thoroughly with denatured alcohol and lube with after run oil STEP 13 Pull the sleeve straight up and out of the crankcase If the sleeve will not move rotate the crankshaft until the...

Page 14: ...14 STEP 25 To assemble the connecting rod and piston place a drop of castor oil in the top end of the connecting rod Insert the wrist pin through the piston and the top of the connecting rod Secure t...

Page 15: ......

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