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REVO PLATINUM EDITION • 15 

Adjusting the Two-Speed Transmission

Revo comes equipped with an adjustable two-speed transmission. When 
the shift point on the transmission is adjusted correctly, it will maximize 
acceleration and improve driveability. Use a 2mm hex wrench to adjust the 
shift point. To make the adjustment, the engine must be off (not running).

1.

  Remove the rubber access plug from  

the top of the transmission housing.

2.

  While looking through the opening, 

rotate the spur gear to align the cutout 
(notch) on the internal two-speed clutch 
drum with the opening. 

3.

  Hold the spur gear and slowly roll the 

truck forward until the hex on the black 
adjustment set screw becomes visible in 
the opening. 

Note:

 the truck will only roll 

forward (not backwards) when the spur gear 
is held stationary.

4.

  Insert the 2.0mm hex wrench through the 

clutch drum and into the adjustment screw. 

5.

  Turn the adjustment screw 1/8 turn 

counter clockwise to lower the shift point 
(shifts sooner). Be careful not to loosen the 
adjustment screw too much or you may cause 
the screw and spring to fall out (requiring 
major disassembly and repair). Turn the 
adjustment screw clockwise for later shifts.

6.

 Reinstall the rubber access plug to prevent 

dirt from entering the transmission. Do 
not put oil or other lubricants into the 
transmission through the two-speed 
adjustment access.

7.

  Check performance by running a test lap after each adjustment. On a 

small race track with many tight turns, try setting the shift point later 
so that the truck only shifts into second gear on the main straightaway. 
This will prevent an unexpected shift in the middle of a turn. On larger 
tracks it may be necessary to allow earlier shifts for increased speed.

Adjusting the Spur Gear/Clutch Bell Gear Mesh 

The ideal spur gear/clutch bell gear mesh for 
Revo is 0.1mm. To set the gear mesh, place 
a strip of standard letter/A4 size copy or 
printer paper (about 0.1mm thick) between 
the mating teeth. Loosen the two horizontal 
engine mount screws and slide the engine 
mount up to push the clutch bell gear against 
the spur gear so that the that the paper is not 
too tight to pull out or too loose that it will fall 
out. Tighten the two horizontal engine mount 
screws securely. When the paper is removed, 
you should feel only the slightest amount of 
play between the gears (almost none) and 
there should be no binding or friction.

Changing the Spur Gear

1.

  Remove the four cap head screws that 

secure the engine to the engine mount.

2.

  Remove the button head screw that 

secures the pipe hanger to the rear body 
mount (see inset).

3.

  Carefully remove the engine and exhaust 

system from the spur gear area to allow 
enough room to remove the spur gear. 

4.

  Remove the three screws on the slipper clutch 

assembly using a 2.5mm hex wrench. Slide the 
spur gear off of the slipper shaft. If the spur gear 
is too tight on the shaft, gently pry on the back 
of the gear with a flat screw driver to loosen it.

Repeat the above steps in reverse order to install 

the new spur gear. 

Adjusting the Gear Ratio

The gear ratio on Revo can be adjusted for different conditions that may 
require either increased acceleration or increased top speed. Adjusting the 
gear ratio is accomplished by changing the clutch bell on the engine and/
or the spur gear (slipper clutch gear) on the transmission. From the factory, 
Revo is equipped with a 15-tooth clutch bell and a 38-tooth spur gear. This 
combination will provide a good balance of acceleration and top speed. 
Optional spur gears and clutch bell gears are listed on your parts list. Refer 
to the gear ratio chart for possible gearing combinations.

Adjusting the Two-Speed Ratios

Revo is equipped to allow adjustment to the two-speed by installing 
optional standard and wide-ratio gearsets. This requires transmission 
removal and disassembly (see www.Traxxas.com for detailed instructions). 
The standard ratio gearsets will increase top speed slightly. The optional 
wide-ratio gear set can also be installed in the Revo. The additional 
horsepower and torque output of the TRX 3.3 engine provides seamless 
shifting even with the larger gap between first and second gears. The gear 
ratio chart shows the available combinations with optional spur gears, 
clutch bells, and two-speed gear sets.

TUNING ADJUSTMENTS

Shift 

Sooner

*stock configuration out of the box

With 14T Clutch Bell

# of Spur Gear Teeth

2nd gear sets

Gear

36

38

40

17T/39T 

1st

24.21

25.55

26.90

(Standard)

2nd

16.79

17.72

18.66

16T/40T 

1st

24.21

25.55

26.90

(Close)

2nd

18.30

19.31

20.33

18T/38T

1st

24.21

25.55

26.90

(Wide)

2nd

15.45

16.31

17.17

With 15T Clutch Bell

 (standard)

# of Spur Gear Teeth

2nd gear sets

Gear

36

38

40

17T/39T 

1st

22.59

23.85

25.10

(Standard)

2nd

15.67

16.54

17.41

16T/40T 

1st

22.59

23.85

*

25.10

(Close)

2nd

17.08

18.03

*

18.97

18T/38T 

1st

22.59

23.85

25.10

(Wide)

2nd

14.42

15.22

16.02

With 16T Clutch Bell

# of Spur Gear Teeth

2nd gear sets

Gear

36

38

40

17T/39T 

1st

21.18

22.36

23.54

(Standard)

2nd

14.69

15.51

16.32

16T/40T 

1st

21.18

22.36

23.54

(Close)

2nd

16.01

16.90

17.79

18T/38T 

1st

21.18

22.36

23.54

(Wide)

2nd

13.52

14.27

15.02

With 17T Clutch Bell

# of Spur Gear Teeth

2nd gear sets

Gear

36

38

40

17T/39T 

1st

19.94

21.04

22.15

(Standard)

2nd

13.83

14.60

15.36

16T/40T 

1st

19.94

21.04

22.15

(Close)

2nd

15.07

15.90

16.74

18T/38T 

1st

19.94

21.04

22.15

(Wide)

2nd

12.72

13.43

14.14

Gear Ratio Chart

5304 Manual Work.indd   15

3/12/08   7:48:35 PM

Summary of Contents for Revo 5304 Platinum Edition 2008

Page 1: ...2 0 0 8 P l a t i n u m E d i t i o n MODEL 5304 ...

Page 2: ...st with your truck but also with the company that stands behind it We truly want you to enjoy your new Revo Thank you again for going with Traxxas BEFORE YOU PROCEED Carefullyreadandfollowallinstructionsinthisandanyaccompanying materials to prevent serious damage to your Revo Failure to follow these instructions will be considered abuse and or neglect Before running your Revo look over this entire...

Page 3: ... directions around your model to prevent collisions The engine can be loud If the noise makes you uncomfortable wear ear protection Be considerate of your neighbors by not running your model early in the morning or late in the evening Most importantly use good common sense at all times Children under 16 years of age and inexperienced drivers should not operate the Revo without the supervision of a...

Page 4: ...e truck Revo has a charging jack located inside the receiver box so you do not have to remove the battery pack from the model To charge the battery remove the receiver box cover and plug the charger output cord into the charging jack The on off switch must be in the off position to charge the receiver pack Caution Never charge batteries in an enclosed car interior or while driving Never leave char...

Page 5: ...sk the windows Mask off any stripes or custom effects with either masking tape or special tape made for striping This special tape is available from automotive paint supply stores and will provide sharper edges than masking tape For easy custom colored striping automotive pin striping tape can be applied to the inside of the body and painted over Be sure that all of your tape and masks are fully p...

Page 6: ...details about your new engine THE FUEL Use the Right Fuel It s imperative that you use the correct fuel in your TRX 3 3 Racing Engine for maximum performance and engine life Traxxas Top Fuel should be used to ensure correct engine lubrication performance and ease of tuning Traxxas Top Fuel has been proven in thousands of engines so you can count on it every day for great performance Top Fuel is th...

Page 7: ... and replace the glow plug with a new one after the engine break in procedure Engine Break in Procedure The focus during break in is to vary and limit the engine speed This will be accomplished by accelerating and stopping at different rates for the first 5 tanks of fuel As the engine begins to break in the duration and intensity of the acceleration will gradually increase Sustained high speed run...

Page 8: ...to stop Count the two seconds out while accelerating one thousand one one thousand two and then stop Repeat this starting and stopping procedure until the second tank of fuel is nearly empty 3 When the fuel tank is nearly empty shut off the engine and let it cool for 15 minutes Tank 3 1 Driving procedure Gently pull the throttle trigger to 1 2 throttle over a 3 second count Then gently apply the b...

Page 9: ...NG ENGINE The engine s performance depends on the fuel mixture Turn the mixture needles clockwise to lean the fuel mixture and counterclockwise to richen it Leaning the fuel mixture will increase engine power up to the engine s mechanical limits Never run the engine too lean not enough fuel flow Never lean the engine until it begins to cut out or stall Leaning the engine beyond the safe allowable ...

Page 10: ...ning aid when you understand the relationship between engine temperature and ambient temperature The engine operating temperature when tuned for maximum performance will vary according to atmospheric conditions engine load gauge accuracy and many other factors The atmospheric condition that has the most influence on engine temperature is air temperature Expect the engine temperature to vary almost...

Page 11: ...ow balls provided with the vehicle Refer to the Bump Steer Elimination chart and look up your caster angle setting to find the correct position for the outer toe links Positioning the toe links correctly will maintain the original factory geometry and eliminate the unwanted steering angle changes caused by bump steer Bump Steer Elimination Chart The illustrations and the following table detail the...

Page 12: ...er spring should be used The lowest ride height can be achieved by installing the optional adjustable push rod in the outermost hole of the lower suspension arm s push rod mount Turn the rod ends all the way in until they stop shortening the length The optional Long Travel rocker arms are designed to be used only with the standard non adjustable push rods installed in the hole labeled LT the middl...

Page 13: ...sag reduce body lean control brake dive and provide a firmer more responsive overall feel If Revo is lightened significantly softer springs will be necessary to allow the suspension to sag properly Heavier configurations will require stiffer springs Ride height is adjusted by changing the length or position of the push rods in the lower suspension arms See Ride Height Adjustments on page 12 The su...

Page 14: ...aining air bubbles to surface 10 Slowly thread the upper cap with the installed shock bladder onto the shock body with the suspension multi tool A The excess oil will bleed out of the small hole in the shock cap Tighten the shock cap until snug Use the included steel shock wrench to hold onto shock body while tightening 11 Reinstall the spring and lower retainer TRANSMISSION AND DIFFERENTIAL TUNIN...

Page 15: ... inset 3 Carefully remove the engine and exhaust system from the spur gear area to allow enough room to remove the spur gear 4 Remove the three screws on the slipper clutch assembly using a 2 5mm hex wrench Slide the spur gear off of the slipper shaft If the spur gear is too tight on the shaft gently pry on the back of the gear with a flat screw driver to loosen it Repeat the above steps in revers...

Page 16: ... Template below to set length 3 Switch on the power to the receiver and the transmitter 4 Adjust the steering trim on the transmitter to the neutral 0 position 5 Connect one end of a steering link to the steering servo saver arm and the other end to the servo horn 6 Position the steering servo saver arm perpendicular to the centerline of the vehicle 7 While holding the steering servo saver arm in ...

Page 17: ... in both unloaded and loaded suspension conditions Always adjust the left and right sway bar links equally to prevent suspension tweak The Adjustable hollow balls can be raised or lowered closer to or further from the sway bar mount pivot point to increase torsion response and fine tune the sway bar s response for different track conditions Closer to the pivot point results in a stiffer setup furt...

Page 18: ...e Speed Adjustment 10 Low Speed Fuel Mixture Adjustment 10 Painting 5 Receiver 3 4 antenna 4 battery See RX Power Pack RX Power Pack 4 care 4 Safety 3 Servos steering 4 16 throttle 4 Shocks 13 assembly 14 disassembly 14 pistons 13 Slipper clutch 14 Springs 13 Spur gear changing 15 mesh 15 Starter box 3 6 8 Steering 16 Supplies 3 Support 2 Suspension and Alignment 11 12 bump steer 11 elimination 11...

Page 19: ...REVO PLATINUM EDITION 19 NOTES ...

Page 20: ...080312 KC1126 1100 Klein Road Plano Texas 75074 1 888 TRAXXAS ...

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