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consumer informAtion sHeet for PLAYgrounD surfAcing mAteriALs

The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related 

injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms.

Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the 

potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment 

can be a major factor in determining the injury-causing potential of a fall. It is self-evident that a fall onto a shock-

absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. However, it should be 

recognized that some injuries from falls will occur no matter what playground surfacing material is used.
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Grass may appear to be 

acceptable, but can turn to hard packed earth in areas of high traffic. shredded bark mulch, wood chips, or fine gravel 

are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and 

around play equipment.

tABLe 1 -criticAL HeigHts (in feet) of testeD mAteriAL

MATERIAL    

 

 

UNCOMPRESSED DEPTH    

COMPRESSED DEPTH

  

  

 

 

             6 Inch     9 Inch       12 Inch    

 

   9 inch

Wood Chips    

 

 

      7          10     

  11    

 

      10

Double Shredded Bark Mulch       

      6          10    

  11    

 

       7

engineered wood fibers  

 

      6           7     

>12    

 

       6

fine sand  

 

 

 

      5           5     

    9    

 

       5

Coarse Sand    

 

     

      5           5    

    6    

 

       4

fine gravel    

 

 

      6           7    

  10    

 

       6

Medium Gravel  

 

 

      5           5    

    6    

 

       5

Shredded Tires**  

 

 

   10-12     N/A  

  N/A    

 

     N/A

** This is data from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded 

tire samples produced by four manufacturers. The test reported critical heights, which varied from 10 feet to greater 

than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data 

from the supplier showing the critical height of the material when it was tested in accordance with Astm f1292.

Table 1 should be read as follows: If, for example, uncompressed wood chips are used at a minimum of 6 inches, the 

Critical Height is 7 feet. If 9 inches of uncompressed wood chips are used, the Critical Height is 10 feet. It should 

be noted that, for some materials, the Critical Height decreases when the material is compressed.  It is recommended 

that a shock absorbing material should extend a minimum of 6 feet in all directions from the perimeter of stationary 

equipment such as climbers and slides. However, because children may deliberately jump from a moving swing, the 

shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the 

pivot point measured from a point directly beneath the pivot on the supporting structure.

This information is intended to assist in comparing the relative shock-absorbing properties of various materials.  No 

particular material is recommended over another. However, each material is only effective when properly maintained. 

Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your 

equipment. The choice of a material depends on the type and height of the playground equipment, the availability in 

your area, and its cost.
This information has been extracted from the CPSC publications “Playground Surfacing-Technical Information Guide” 

and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to:

office of Public Affairs

U.S. Consumer Product Safety Commission

Washington, D.C. 20207

Toll-free Hotline: 1-800-638-2772 or at http://www.cpsc.gov

Summary of Contents for 6-4 Quad Climber

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process...

Page 2: ...ground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions The swing set must rest on soli...

Page 3: ...lippery soles Avoid ponchos scarves hoods loose fitting clothing neckties and any clothing with a drawstring Serious injury could result should any part of the children s clothing become entangled in...

Page 4: ...4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placin...

Page 5: ...orted critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier sh...

Page 6: ...Quad Climber PC Bundle QCB 1 QCB 2 qcb 3 qcb 4 qcb 5 qcb 6 qcb 7 qcb 8 17 4 00187 12 4 00147 12 4 00148 16 4 00234 16 4 00232 16 4 00233 16 4 00235 16 4 00231 qc pc center main beam qc pc tarp board q...

Page 7: ...088 19 4 00089 19 4 00090 19 4 00091 10 4 00345 12 4 00208 12 4 00209 10 4 00346 10 4 00347 12 4 00210 20 4 00005 10 4 00209 10 4 00212 10 4 00210 10 4 00213 10 4 00214 10 4 00211 Uni pc l wood roof s...

Page 8: ...6ba 4 6ba 5 6ba 6 6ba 7 6ba 8 6ba 9 36 1 00023 65 7 00018 65 7 00020 37 1 00018 51 1 00033 56 1 00015 60 1 00006 54 2 00003 54 2 00002 large rock multicolor 16 yellow rope 18 yellow rope 19 ship s whe...

Page 9: ...rriage bolt 1 2 hex nut 3 8 x 5 hex bolt 1 4 x 3 hex lag screw 1 4 x 4 1 2 hex lag screw 3 8 x 3 1 2 hex lag screw 3 8 x 5 hex lag screw 3 8 nylon insert locknut 14 x 1 1 4 pan phillips 14 x 2 pan phi...

Page 10: ...0073 40 1 00054 40 1 00022 40 1 00020 40 1 00001 40 1 00026 40 1 00055 Part Description 1 4 uss flatwasher 1 4 x 4 1 2 hex lag screw 1 2 uss flatwasher 3 8 x 5 1 2 carriage bolt 3 8 uss flatwasher 3 8...

Page 11: ...Post QTY 2 PB1 3 16 4 00216 L Gusset Bracket QTY 2 PB1 4 16 4 00217 R Gusset Bracket QTY 2 PB1 5 17 4 00106 L PC Support Gusset QTY 2 PB1 6 16 4 00217 R Gusset Bracket QTY 2 PB1 7 16 4 00215 Universa...

Page 12: ...0216 L Gusset Bracket QTY 3 PB2 3 16 4 00217 R Gusset Bracket QTY 3 PB2 4 16 4 00223 UNI PC Top Joist w Swing Holes QTY 1 PB2 5 16 4 00224 Uni PC Top Joist QTY 1 Quad Climber Playcenter Bundle QCB 1 1...

Page 13: ...QTY 1 QCB 5 16 4 00232 QC PC Upper Accessory Arm QTY 1 QCB 6 16 4 00233 QC PC Gropund Runner QTY 1 QCB 7 16 4 00235 QC PC Lower Rope Runner QTY 1 QCB 8 16 4 00231 QC PC Center Upright QTY 2 6 4 Quad C...

Page 14: ...ep QTY 7 6QB 5 17 4 00168 88 1 2 L Rockwall Leg QTY 1 6QB 6 17 4 00176 88 1 2 PC Pipe RW Ladder Leg QTY 1 6QB 7 17 4 00177 88 1 2 R Pipe Rung Leg QTY 1 6QB 8 11 4 00105 RW Board w Rope Hole QTY 1 6QB...

Page 15: ...s QTY 2 DECK 3 12 4 00142 Small Deck Supports QTY 2 DECK 4 12 4 00143 Small Deck Boards QTY 8 DECK 5 13 4 00065 Large Deck Boards QTY 6 Quad Climber PC Rail Bundle RAIL 1 12 4 00140 Universal Rail Top...

Page 16: ...rt QTY 2 QWR 3 16 4 00252 QC PC Wood Roof Upright QTY 2 QWR 4 11 4 00116 QC PC WR Peak Board QTY 1 QWR 5 19 4 00088 QC PC WR Board L QTY 16 QWR 6 19 4 00089 QC PC WR Board R QTY 16 QWR 7 19 4 00090 QC...

Page 17: ...10 4 00346 QC PC WR Center Support QTY 2 QWR 13 10 4 00347 QC PC WR Center Support 2 QTY 2 QWR 14 12 4 00210 QC PC WR Center Support 3 QTY 2 QWR 15 20 4 00005 Uni Center Fan Board QTY 2 QWR 16 10 4 00...

Page 18: ...uad Climber Playcenter Wood Roof Bundle QWR 19 12 4 00213 Uni PC Long R Side Fan Board QTY 2 QWR 20 10 4 00214 Uni PC Short R Side Fan Board QTY 2 QWR 21 10 4 00211 Uni PC Short L Side Fan Board QTY 2...

Page 19: ...00002 1 1 4 Dia x 25 Playgrip Tube QTY 6 QCS 4 57 2 00004 1 1 4 Playgrip Safety Handles QTY 6 QCS 5 57 2 00005 1 1 4 Ladder Handles QTY 4 QCS 6 56 1 00012 Ductile Iron Swing Hanger QTY 2 QCS 7 59 1 0...

Page 20: ...6BA 3 65 7 00020 18 Yellow Rope QTY 1 6BA 4 37 1 00018 19 Ship s Wheel QTY 1 6BA 5 51 1 00033 43 Plastisol Coated Chain Yellow QTY 3 6BA 6 56 1 00031 Tire Swivel QTY 1 6BA 7 60 1 00006 20 Trapeze Bar...

Page 21: ...00018 19 Ship s Wheel Green QTY 1 6BA 5 51 1 00034 43 Plastisol Coated Chain Green QTY 3 6BA 6 56 1 00031 Tire Swivel QTY 1 6BA 7 60 1 00006 20 Trapeze Bar Yellow QTY 1 6BA 8 54 2 00003 1 1 4 x 36 1...

Page 22: ...H 1 40 1 00001 3 8 Acorn Nut Plated QTY 4 QCH 2 40 1 00002 1 2 Acorn Nut Plated QTY 24 QCH 3 40 1 00012 1 2 x 4 1 2 Carriage Bolt QTY 2 QCH 4 40 1 00013 1 2 x 7 Carriage Bolt QTY 22 USE THE RULER TO M...

Page 23: ...AND CAN BE USED TO MATCH HARDWARE SIZES QCH 8 40 1 00056 1 4 x 4 1 2 Hex Lag Screw QTY 24 QCH 9 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 36 QCH 10 40 1 00061 3 8 x 5 Hex Lag Screw QTY 16 QCH 11 40 1...

Page 24: ...from bottom of bolt head to the bottom of bolt USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES QCH 19 40 1 00084 3 4 US...

Page 25: ...CALE AND CAN BE USED TO MATCH HARDWARE SIZES 6QH 3 40 1 00067 1 4 x 1 1 2 Pan Phillips M S QTY 36 6QH 4 40 1 00077 1 4 x 7 16 4 Prong T Nut QTY 36 6QH 5 40 1 00081 1 4 USS Flatwasher QTY 64 6QH 6 40 1...

Page 26: ...ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES WRH 4 40 1 00115 3 8 x 5 1 2 Carriage Bolt QTY 4 WRH 5 40 1 00082 3 8 USS Flatwasher QTY 6 WRH 6 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 2 WRH 7...

Page 27: ...Step Ladder Leg 1 6QB 2 QC PC 88 1 2 Center Chain Wood Step Ladder Leg 1 6QB 4 QC PC Wood Step 7 6QB 1 88 1 2 R PC Ladder Leg 1 Hardware Needed QCH 8 1 4 x 4 1 2 Hex Lag Screw 28 6QH 5 1 4 USS Flatwas...

Page 28: ...Chain Step Ladder Assembly 6QH 6 Parts Needed QCB 7 QC PC Lower Rope Runner 1 Hardware Needed 6QH 6 2 Metal Tap Screw 6 1 1 2 G a p 1 1 7 8 G a p Q CB 7 Back View Prep for next step...

Page 29: ...17 QCB 7 QCH 9 QCH 17 UB1 4 UB1 3 Parts Needed QCB 7 QC PC Lower Rope Runner 1 UB1 3 L Gusset Bracket 1 UB1 4 R Gusset Bracket 1 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 3 QCH 17 3 8 USS Flatwashe...

Page 30: ...ded 6QB 9 QC PC Rockwall Board w Rock Holes 9 6QB 7 QC PC 88 1 2 R Pipe Rung Ladder Leg 1 6QB 6 QC PC 88 1 2 Center Pipe Rung RW Leg 1 Hardware Needed 6QH 3 14 x 1 1 2 Pan Phillips M S 36 6QH 5 1 4 US...

Page 31: ...2 L Rockwall Ladder Leg 1 6QB 8 Rockwall Board w Rope Hole 1 6QB 9 Rockwall Board w Rocks Assembly 9 6QB 10 Rockwall Board No Holes 6 Hardware Needed 6QH 6 2 Metal Tap Screws 14 6QH 1 2 1 2 Coated De...

Page 32: ...Ladder Assembly Parts Needed QCB 6 QC PC Ground Runner 1 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 3 QCH 17 3 8 USS Flatwasher 3 QCH 10 QCH 17 QCB 6 Back View Prep for next step 12 Gap 12 Gap 1 1 2...

Page 33: ...Hardware Needed QCH 9 3 8 x 3 1 2 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 QCH 4 1 2 x 7 Carriage Bolt 4 QCH 19 3 4 USS Flatwasher 4 QCH 18 1 2 USS Flatwasher 4 QCH 15 1 2 Split Lockwasher 4 QCH 5...

Page 34: ...PC Gusset Bracket 1 UB1 6 R PC Gusset Bracket 1 Hardware Needed QCH 9 3 8 x 3 1 2 Hex Lag Screw 16 QCH 2 1 2 Acorn Nut 2 QCH 5 1 2 Hex Nut 2 QCH 15 1 2 Split Lockwasher 2 QCH 18 1 2 USS Flatwasher 2 Q...

Page 35: ...Uni PC Corner Post 4 UB1 2 Universal PC Center Post 2 Hardware Needed QCH 2 1 2 Acorn Nut 6 QCH 5 1 2 Hex Nut 6 QCH 15 1 2 Split Lockwasher 6 QCH 18 1 2 USS Flatwasher 6 QCH 19 3 4 USS Flatwasher 6 QC...

Page 36: ...Parts Needed Deck 1 Deck Runners 4 Deck 4 Small Deck Boards 8 Deck 5 Large Deck Boards 6 Hardware Needed Deck 6 2 1 2 Coated Deck Screws 42 3 1 2 Gap 3 1 2 Gap Deck 6 Deck 1 Deck 4 Deck 5 20 1 2 Gap...

Page 37: ...Deck 3 Small Deck Support 2 Deck Assemblies 2 Hardware Needed Deck 6 2 1 2 Coated Deck Screw 14 QCH 8 1 4 x 4 1 2 Hex Lag Screw 12 QCH 16 1 4 USS Flatwasher 12 39 1 2 Gap Deck 3 Deck 6 QCH 16 QCH 8 De...

Page 38: ...Rope Arm 1 QCB 5 Upper Accessory Arm 1 Hardware Needed QCH 4 1 2 x 7 Carriage Bolt 10 QCH 19 3 4 USS Flatwasher 10 QCH 18 1 2 USS Flatwasher 10 QCH 15 1 2 Split Lockwasher 10 QCH 5 1 2 Hex Nut 10 QCH...

Page 39: ...ly Parts Needed QCB 8 QC PC Center Upright 2 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 Q CH 10 Q C H 1 7 QCH 17 QCH 10 QCB 8 Q C B 8 Underneath View Tarp Roof Only Tar...

Page 40: ...Assembly Parts Needed WR 3 QC PC Wood Roof Center Upright 2 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 WR 3 WR 3 QCH 10 QCH 17 QCH 10 QCH 17 Wood Roof Only Wood Roof O...

Page 41: ...rsal Rail Top 3 RAIL 2 Universal Rail Bottom 3 RAIL 3 Universal Rail Pickets 15 Hardware Needed Deck 6 2 1 2 Coated Deck Screw 60 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 16 1 4 USS Flatwasher 6 QCH 16 QCH 7...

Page 42: ...Main Assembly Parts Needed Rail Assembly 3 Hardware Needed QCH 16 1 4 USS Flatwasher 12 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 RAIL ASSEMBLY QCH 8 QCH 16 QCH 16 QCH 7...

Page 43: ...racket 1 QCB 2 QC PC Tarp Board 2 QCB 3 QC PC Center Tarp Board 1 Hardware Needed QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 QCH 9 3 8 x 3 1 2 Hex Lag Screw 4 QCH 16 1 4 USS Flatwasher 6 QCH 17 3 8 USS Flatwas...

Page 44: ...Main Assembly Parts Needed Rail Assembly 3 Hardware Needed QCH 16 1 4 USS Flatwasher 12 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 Q C H 1 7 U B1 9 QCH 10 QCH 17 UB1 7 Q C H 1 0...

Page 45: ...tie a single knot on each rope directly below Rope Rung 3 Repeat step 2 for the remaining Rope Rungs with about 10 11 between each Rope Rung In this step we are connecting the Rope Block to the Rockwa...

Page 46: ...20 Trapeze Bar w Rings 1 Hardware Needed QCH 6 3 8 x 5 Hex Bolt 4 QCH 20 3 8 Bolt Cup 4 QCH 17 3 8 USS Flatwasher 4 QCH 14 3 8 Split Lockwasher 4 QCH 11 3 8 Nylon Insert Locknut 4 QCH 1 3 8 Acorn Nut...

Page 47: ...Telescope Install Hardware Needed QCH 13 14 x 2 Pan Phillips T S 3 QCH 16 1 4 USS Flatwasher 3 QCS 9 Hardware with Telescope 1 Q C S 9 QCH 13 QCH 16 Slide Install...

Page 48: ...stall Parts Needed QCS 4 1 1 4 Playgrip Safety Handles 6 QCS 5 1 1 4 Playgrip Ladder Handles 4 Hardware Needed QCH 13 14 x 2 Pan Phillips T S 20 QCH 16 1 4 USS Flatwasher 20 QCH 16 QCH 13 QCS 4 Q C H...

Page 49: ...TARP and place it flush in the corner Tap the snap with a blunt object leaving an indention of the snap in the wood Repeat this process until all the snaps have been indented in the wood on both sides...

Page 50: ...S SCREW SNAPS and drill one into each indention Figure B Take the corner of the VINYL TARP and start placing the snaps on the PHILLIPS SCREW SNAPS Fold the VINYL TARP over the top of the UNIVERSAL TAR...

Page 51: ...1 2 Gap 5 G ap 5 Gap WR 12 W R 10 WR 10 40 Gap 1 1 3 3 2 G a p Bottom Top WR 6 W R H 10 Parts Needed WR 6 QC PC Wood Roof Board L 8 WR 10 QC PC Wood Roof Runner 2 WR 12 QC PC Wood Roof Center Support...

Page 52: ...Wood Roof Board L 8 WR 5 QC PC Wood Roof Board R 8 WR 10 QC PC Wood Roof Runner 4 WR 12 QC PC Wood Roof Center Support 1 1 WR 7 QC PC Wood Roof Board Ripped L 1 WR 13 QC PC Wood Roof Center Support 2...

Page 53: ...ood Roof Board R 8 WR 15 Universal Fan Center Board 2 WR 10 QC PC Wood Roof Runner 1 WR 16 Universal PC Bottom Fan Board 2 WR 13 QC PC Wood Roof Center Support 2 1 WR 7 QC PC Wood Roof Board L Ripped...

Page 54: ...me for 2 Wood Roof Fans W R 2 1 WR 19 W R 2 0 WRH 10 W R 18 Parts Needed WR 17 Universal PC Center Fan Board 2 WR 20 Uni PC Short R Side Fan Board 2 WR 19 Uni PC Long R Side Fan Board 2 WR 18 Uni PC L...

Page 55: ...Roof Support 2 WR 9 QC PC Wood Roof Tarp Board 1 Hardware Needed WRH 1 1 4 USS Flatwasher 2 WRH 2 1 4 x 4 1 2 Hex Lag Screw 2 WRH 4 3 8 x 5 1 2 Carriage Bolt 4 WRH 3 1 2 USS Flatwasher 4 WRH 5 3 8 US...

Page 56: ...R H 9 Parts Needed WR 14 QC PC Wood Roof Center Support 3 2 Hardware Needed WRH 1 1 4 x 4 1 2 Hex Lag Screw 4 WRH 2 1 4 USS Flatwasher 4 WRH 5 3 8 USS Flatwasher 2 WRH 6 3 8 x 3 1 2 Hex Lag Screw 2 W...

Page 57: ...pport 2 WR 9 QC PC Wood Roof Tarp Board 1 Hardware Needed WRH 1 1 4 USS Flatwasher 2 WRH 2 1 4 x 4 1 2 Hex Lag Screw 2 WRH 4 3 8 x 5 1 2 Carriage Bolt 4 WRH 3 1 2 USS Flatwasher 4 WRH 5 3 8 USS Flatwa...

Page 58: ...Roof Install WRH 1 WOOD PANEL 2 R WRH 2 W OOD PANEL 3 L WRH 1 WRH 2 Parts Needed Wood Roof Panel 2 R 1 Wood Roof Panel 3 L 1 Hardware Needed WRH 1 1 4 x 4 1 2 Hex Lag Screw 12 WRH 2 1 4 USS Flatwashe...

Page 59: ...L 4 R WRH 1 WRH 8 WOOD ROOF FAN Parts Needed Wood Roof Panel 4 R 1 Wood Roof Fan 2 Hardware Needed WRH 1 1 4 USS Flatwasher 20 WRH 2 1 4 x 4 1 2 Hex Lag Screw 6 WRH 8 1 4 x 2 Hex Lag Screw 14 Repeat t...

Page 60: ...Tire Swing Assembly Parts Needed Tire 1 QCS 10 Tire Swing Eye Bolt 3 6BA 5 66 Plastisol Coated Chain Yellow 1 QCS 10 6BA 5 T I R E...

Page 61: ...oles from previous step using a 9 16 bit QCH 3 QCH 19 QCH 15 QCH 5 QCH 2 Parts Needed 6BA 6 Tire Swivel 1 Hardware Needed QCH 3 1 2 x 4 1 2 Carriage Bolt 2 QCH 19 3 4 USS Flatwasher 2 QCH 18 1 2 USS F...

Page 62: ...Tire Swing Assembly...

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