9-10 Scheduled Maintenance
The
TOUGH GUN TT4A Reamer
will require a periodic maintenance program to ensure a reliable service life, as recommended below:
DAILY
CHECK
The oil level in the lubricator reservoir.
The life of the air motor is dependent on a consistent supply of oil.
CHECK
The air lines and interface cable for leaks and fraying.
CHECK
The alignment of the nozzle, retaining head/diffuser and gun position.
CHECK
The reservoir to ensure it is full of TOUGH GARD anti-spatter liquid or other water-based anti-spatter solution.
CLEAN
The spindle cover shroud to ensure it is free of spatter.
CLEAN
The reamer clamp jaw and v-block surfaces to ensure proper nozzle alignment.
WEEKLY
CHECK
The nozzle cutter blade.
The service life of the cutter blade is dependent on the type of application. In lighter duties, the blade
may last indefinitely but should be inspected weekly for dullness, clogging and possible breakage.
CHECK
The lubricator to ensure it is working and is set up properly (i.e. fill oil, clean / replace filter).
CHECK
The LEDs to ensure reamer and controller communication.
CHECK
The sprayer to ensure that the spray coming out of the spray head is normal.
CHECK
The nozzle and retaining head/diffuser for wear.
CLEAN
The v-block, reamer clamp jaw, and spindle seal with a brush or with compressed air to eliminate blockages.
CLEAN
Wipe clean any debris from the Nozzle Detect Proximity Sensor.
MONTHLY
CHECK
That the belt tension lock screw is securely tightened.
CHECK
That the belt tension bolt is tightened.
CHECK
The spindle unit for wear.
CHECK
The solenoids and spool them to ensure there are no leaks and that they are operating properly.
CLEAN
The spray containment unit of any debris buildup inside the container.
CLEAN
The sprayer reservoir to eliminate contamination.
CLEAN
The sprayer head and brush away excess spatter.
CLEAN
Under the top cover.
YEARLY
INSPECT
The drive belt for any signs of fraying and replace as necessary.
REPLACE
The spindle cap seal and repair any damage to the spindle.
CLEAN
Perform a complete clean-up of the reamer and sprayer.
The
TOUGH GUN Wire Cutter
will require a periodic maintenance program to ensure a reliable service life as recommended below:
DAILY
CHECK
The air lines and interface cable for leaks and fraying.
WEEKLY
CHECK
Check the wire cutter blades for dullness, looseness and possible breakage.
The service life of the cutter blades is dependent
on the type of application. In lighter duties, the blades may last indefinitely but should be inspected weekly.
EMPTY
The wire catch basket.
QUARTERLY
LUBRICATE
The sliding surfaces by applying general purpose grease (NLGI Grade 1-2) through the grease fittings located on the sides of
the main body.
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OM-TT4A-1.0
