12-2 Lubricator
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Oil fill level low.
1. Oil depleted in bowl.
1. Refill oil bowl to correct level using air motor oil.
2. Incorrect oil drip rate.
1. Drip rate valve not set properly.
2. Filter element clogged.
3. Steel supply lines clogged.
1. Set drip rate valve so that one (1) drop of oil
occurs every 5-10 ream cycles.
2. Remove bowl assembly and clean filter element.
3. Remove steel supply lines and clean using
compressed air. If damaged, replace steel lines.
3. Air leaks between the bowl and
the body.
1. Breakage of bowl o-ring.
1. Replace bowl o-ring. Grease up before
assembling.
4. Air leaks from the pressure
relief/drain valve.
1. Foreign matter caught in the valve.
2. Breakage of the sealing parts of the
valve.
1. Remove the bowl and clean the inside of the bowl.
Flush the valve with a solvent to remove the debris.
2. Replace the bowl assembly.
5. Too much drain comes from the
piping of the outlet side.
1. Drain level reaches the baffle plate.
1. Open the drain cock for draining and replace the
element.
12-3 Spray Containment Unit
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Over spray is
excessive.
1. Misalignment of gun.
2. Gun not inserted into the spray
containment unit far enough.
3. Baffle not installed.
1. Position the gun to be in the center of the opening on the spray
containment unit.
2. Insert gun to the depth specified in 8-2 Programming Events
3. Ensure that the internal baffle is installed properly.
2. Fluid and debris are
not draining out of
the unit.
1. Plugged drain hose.
2. Plugged container/drain hole.
1. Remove drain hose from the spray containment unit and clear
blockage.
2. Remove top cover of the spray containment unit and clean out
any debris that is blocking the drain hole.
12-4 Anti-Spatter Fluid Reservoir
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
1. Fluid is leaking from
the reservoir.
1. Damaged reservoir.
2. Hose clamp not installed on the
outlet tube.
1. Replace reservoir.
2. Replace hose clamp.
2. Low fluid level
signal not present.
1. Wire connections are loose.
2. Faulty sensor.
3. Float stuck in the upward position.
4. Damaged sensor.
1. Check the 2-pin connector on the inside of the reamer, ensure
that it is fully connected to it's mating connector.
2. Replace sensor.
3. Open the cap of the reservoir and gently press the float
downward. If it does not move, replace the sensor.
4. Replace sensor.
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OM-TT4A-1.0
