OPERATION
Foreword
Thank you for purchasing the
Vibro-Lo LRS55 Scabbler or VL
Compactor.
This manual contains the necessary
maintenance information for you to
ensure proper operation and care for
your machine.
It is essential for you to read
through
these
manuals
thoroughly.
In the unlikely event that you
experience problems with your
Vibro-Lo Compactor or Scabbler,
please do not hesitate to contact
your local dealer or agent.
We always welcome feedback and
comments
from
our
valued
customers.
General Information
Before operating the VL LRS55
Scabbler/VL Compactor, this manual
must be read and understood by the
operator, if in any doubt ask your
supervisor
before
using
this
equipment.
Failure to follow these instructions
could result in damage to the
Compactor/Scabbler and/or personal
injury.
Trelawny SPT Ltd disclaims all
responsibility for damage to persons
or objects arising as a consequence
of incorrect handling of the tool,
failure to inspect the tool prior to
starting work for damage, or other
faults that may influence the
operation or safe working of the tool,
or failure to follow the safety
regulations listed or applicable to the
job site.
The compactor version is primarily
designed for the compacting of
M.O.T. type 1 granular fill, it has
been certified and is fully compliant
with the New Road and Street works
act (Appendix 8), and has been
designed
for
use
in
small
reinstatements
and
restricted
excavations.
This tool must not be used in a
fixture
It can also be used for the
compaction of cold lay tarmac
(PCSMs),
hot
laid
tarmac,
aggregates and soil.
IMPORTANT
Before operating this equipment,
the operator should read this
manual. Whenever possible, he/
she should be trained how to
operate the machine by an
experienced person.
Trial and error is not the safe way
to become familiar with this piece
of equipment.
Air Supply
The compressed air supply must
be free from water and dirt. The
installation of a filter/regulator/
lubricator air preparation set (with
moisture trap) adjacent to the tool
is
strongly recommended.
Always clear the air hose before
connection to the tool. Ensure that
no moisture (condensation) is
present in the air hose.
Ensure that a minimum 19mm
(3/4”) bore air hose is used and
that all couplings are secure; leak
free and in good condition. Limit
the length of air hose to 15M (50ft).
Where extra length is necessary,
for each additional 15M (50ft) of air
hose used, the pressure drop is
approximately 0.16bar (3psi).
The correct air pressure for this
machine is to 6.2bar (90psi).
Do not let the operating pressure
fall below 5.5bar (80p.s.i.) or rise
above 6.9bar (100 psi) absolute
maximum.
Preferably, the compressor should
be able to supply a minimum of
18.9 L/s (40cfm) free air.
In particularly cold weather it is
recommended that a proprietary
anti-freeze lubricating oil be used.
Recommended Lubricants
Oil the tool daily before use. Put a
liberal quantity of one of the
following zinc free air tool
lubricants through the air inlet. It is
recommended that an inline
lubricator be installed in the air
hose adjacent to the tool.
SHELL
Naturelle HF
CASTROL Carelube HTG 22
Cleaning
At intervals of no more than 100
hours use, or if operation becomes
unproductive, or if the piston
shows signs of sticking, dismantle
and clean with highly refined
paraffin.
Replace
any
worn
components as necessary.
Immediately after cleaning,
thoroughly oil the tool with one of
the recommended lubricants.
Do
wear Personal Protective
Equipment including safety goggles,
footwear, ear defenders and gloves.
In some environments it will be
necessary to wear facemasks or
breathing apparatus.
Do
be aware that this tool is not
electrically
insulated.
Do
ensure that this tool
is
lubricated
daily
.
Do
be aware that this tool can create
dust and flying debris.
Do
be aware of others working
around you.
Do
keep hands and clothing away
from moving parts.
Do
store this tool in a secure and dry
environment.
Always observe safe working
practices
and
local
safety
regulations at all times.
Do not
allow the tool to run
unattended.
Do not
allow the tool to run
continuously whilst not in contact
with the surface being prepared.
Do not
modify this tool in any way,
as this will invalidate the warranty
and could lead to serious injury.
Do not
use this tool in potentially
explosive environments.
Do not
drag this tool by the air hose.
Do not
use petrol (gasoline),
thinners or any other high flash point
solvent to clean the tool.
The VL Compactor is also available
as a vibration reduced Scabbler or
can subsequently be fitted with a
Scabbler head for concrete floor
reduction or for the removal of
laitance from concrete floors.
All versions can be used both
indoors and out.
Safety
Always, read through these
instructions first before use.