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BS/JIG

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SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used.  Please read the following
instructions carefully.  Failure to do so
could lead to serious injury.  When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury.  Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk.  Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position.  Always
ensure cutter has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away.  Do
not let children or visitors touch the
tool, accessory or attachment.  Keep
children and visitors away from work
area.  Make the workshop child proof
with padlock and master switch.

4.

Dress properly.  Do not wear loose
clothing or jewellry, they can be
caught in moving parts.  Rubber
gloves and non-skid footwear is

recommended when working
outdoors.  Wear protective hair
covering to contain long hair.

5.

Consider working environment.  Do
not use the product in the rain or in a
damp environment.  Keep work area
well lit.  Do not use power tools near
gasoline or flammable liquids.  Keep
workshop at a comfortable
temperature so your hands are not
cold.  Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum.  Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean.  Cluttered
workshops and benches can cause
injuries.  Ensure there is sufficient
room to work safely.

8.

Secure idle tools.  When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment.  Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance.  Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories.  Keep handles
dry, clean and free from oil and
grease.

13.

Maintain accessories.  Do not use
damaged accessories.  Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts.  Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage.  Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory.  Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off.  Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach.  Keep proper footing

and balance at all times.  Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges.  Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure.  Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense.  Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn.  All PPE must meet
current UK and EU legislation.

22.

Do not leave tools running
unattended.  Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

25.

Vibration levels.  Hand held power
tools produce different vibration
levels.  You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and cutter.

2.

Keep hands, hair and clothing clear of
the cutter.  

3.

Remove adjusting keys and
spanners.  Check to see that keys
and adjusting spanners are removed
from the router tool, cutter and
attachment before turning router on.
Make sure cutter can rotate freely.

4.

Noise.  Take appropriate measures
for the protection of hearing if the
sound pressure of 85dB(A) is
exceeded. Routing sound pressure
may exceed 85dB(A), so ear
protection must be worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

MANU/BS v1  25/3/11  16:33  Page 2

Summary of Contents for BS/JIG

Page 1: ...BS JIG MANU BS v1 25 3 11 16 33 Page 15 ...

Page 2: ...d productive use This jig should give lasting performance if used in accordance with these instructions CONTENTS TECHNICAL DATA_____________________1 SAFETY____________________________2 3 ITEMS ENCLOSED __________________4 DESCRIPTION OF PARTS_______________4 ACCESSORIES Recommended Cutters ________________5 Sub base Set ________________________5 Guide Bushes________________________6 Clamps ______...

Page 3: ...er tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutte...

Page 4: ...ass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using ham...

Page 5: ...ed radius corner slot 7mm radius G Sliding datum block H Pin I 90 corner pin locations J Water drip groove channel slot inner edge x1 ITEMS REQUIRED I 1 2 plunge router I 30mm guide bush I 16mm guide bush for drip groove I 12 7mm diameter x 50mm cut router cutter with 1 2 shank I R2 5mm radius cutter for drip groove I 2 x clamps I Hand tools I 2 x trestles 340 360 380 400 420 440 460 480 500 340 3...

Page 6: ... OFSE2000 Bosch GOF 1300ACE 1600A 1700ACE Casals FT2000VCE DeWalt DW625EK 629 Draper R1900V Elu MOF 31 77 98 131 177 E Felisatti TP246 E R346EC Festo OF2000E Freud FT2000E Hitachi MI12V M12SA TR12 Makita 3612BR 3612 C Metabo OF1612 OFE1812 Performance Pro CLM1250R 11 2003 CLM2050R Ryobi RE600N R600N RE601 R500 R502 Skil 1875U1 T TECH TT R127 Wadkin R500 General Instructions for Fitting Sub bases t...

Page 7: ...o secure the jig to the worktop Carry Case Ref CASE DG Large carry case to hold and transport the Belfast Sink Jig and Draining Groove Jig Case has hand carry strap removable shoulder strap and accessory pouch t r e n d 30mm R 30mm Guide Bush Ref GB30 30mm guide bush to fit sub base 16mm Guide Bush Ref GB16 16mm guide bush for drip groove to fit sub base t r e n d 16mm R MANU BS v1 25 3 11 16 33 P...

Page 8: ...0 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm B S J I G F o r Rec ess For Wat er D r ip G r oove R2 5 mm 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 340 360 380 400 420 440 340 360 380 400 420 440 90 r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm BS JIG For Recess For Water Drip G...

Page 9: ...of the worktop This measurement can be calculated as follows Inside sink width minus 20mm 2 x 10mm overhang I Mark the depth of the recess on the top This measurement can be calculated as follows Inside sink depth minus 10mm then add half the thickness of sink wall I Copy dimension marks to the underside of the worktop Sink wall Inside sink width 10mm Depth of recess Inside sink depth Width of rec...

Page 10: ...side depth dimension of the sink is 460mm the sink wall thickness is 30mm I Therefore 460 minus 60mm 2 x wall thickness 400mm I Subtract only one 10mm overhang for the rear of the recess but then add half the thickness of the sink wall at the front in this case half of 30mm 15mm I Therefore 400mm minus 10mm rear overhang 390mm plus 15mm half sink wall thickness 405mm I This is the recess width to ...

Page 11: ...sliding datum block I Before commencing with the cut ensure that the area to be cut out is well supported from below and that the path of the cutter is clear I To remove pins gently place jig on a flat surface so the pins touch the surface push down on the jig and the pins will release 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 517mm Top side of worktop Recess mark ...

Page 12: ... mm B S JI G For R e ce s s F o r Wat er Dr i p G r o o v e R2 5 mm 405mm Direction of router travel 340 360 380 400 420 440 460 480 500 340 360 380 400 420 440 460 480 500 90 517mm Underside of worktop r o u t i n g t e c h n o l o g y 30 mm 16 mm 12 7 mm B S JI G For Recess F o r Wa t e r D r i p G r o o v e R2 5 mm 405mm Direction of router travel Routing the Water Drip Channel I A water drip c...

Page 13: ... necessary I The reccess is Dimensions have been marked Check measurements have been too large incorrectly Jig has not been located marked correct that jig is lined up correctly Wrong cutter and or guide correctly and that correct cutter and bush has been used guide bush are fitted to the router Re cut as necessary I Jig slipping on Clamps are not secure or too deep Check clamps for wear Clamp sec...

Page 14: ... mm B S JIG For Re c e s s F or Water Drip G roove R2 5 mm BS JIG SPARE PARTS DIAGRAM v1 0 03 2011 DG JIG SPARE PARTS LIST v1 0 03 2011 No Qty Desc Ref 1 1 Belfast Sink Jig BS JIG 2 1 Sliding Datum Block WP BS 01 3 1 BSJ PIN 4 Pack of Four BSJ PIN 4 4 1 Manual MANU BS Please use only Trend original spare parts MANU BS v1 25 3 11 16 33 Page 13 ...

Page 15: ...ns that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU BS v1 25 3 11 16 33 Page 14 ...

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