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LOCK/JIG

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SAFETY

WARNING:

Observe the safety regulations in the

instruction manual of the power tool to be

used.  Please read the following

instructions carefully.  Failure to do so

could lead to serious injury.  When using

electric tools, basic safety precautions,

including the following should always be

followed to reduce the risk of fire, electric

shock and personal injury.  Also observe

any applicable additional safety rules.

Read the following safety instructions

before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The

Provision and Use of Work Equipment

Regulations 1998, and any subsequent

amendments.
Users should also read the HSE/HSC

Safe Use of Woodworking Machinery

Approved Code of Practice and Guidance

Document and any amendments.
Users must be competent with

woodworking equipment before using our

products.

IMPORTANT NOTE:

Residual Risk.  Although the safety

instructions and operating manuals for

our tools contain extensive instructions on

safe working with power tools, every

power tool involves a certain residual risk

which cannot be completely excluded by

safety mechanisms.  Power tools must

therefore always be operated with

caution! 

General

1.

Disconnect power tool and attachment

from power supply when not in use,

before servicing, when making

adjustments and when changing

accessories such as cutters. Ensure

switch is in “off” position.  Always

ensure cutter has stopped rotating.

2.

Always mount the power tool,

accessory or attachment in conformity

with the instructions. Only use

attachment and accessories specified

in the power tool manual. The tool or

attachment should not be modified or

used for any application other than

that for which it was designed. Do not

force tool.

3.

Keep children and visitors away.  Do

not let children or visitors touch the

tool, accessory or attachment.  Keep

children and visitors away from work

area.  Make the workshop child proof

with padlock and master switch.

4.

Dress properly.  Do not wear loose

clothing or jewellery, they can be

caught in moving parts.  Rubber

gloves and non-skid footwear is

recommended when working

outdoors.  Wear protective hair

covering to contain long hair.

5.

Consider working environment.  Do

not use the product in the rain or in a

damp environment.  Keep work area

well lit.  Do not use power tools near

gasoline or flammable liquids.  Keep

workshop at a comfortable

temperature so your hands are not

cold.  Connect machines that are used

in the open via a residual current

device (RCD) with an actuation

current of 30 mA maximum.  Use only

extension cables that are approved for

outdoor use.

6.

The accessory or attachment must be

kept level and stable at all times.

7.

Keep work area clean.  Cluttered

workshops and benches can cause

injuries.  Ensure there is sufficient

room to work safely.

8.

Secure idle tools.  When not in use,

tools should be stored in a dry and

high or locked up place, out of reach

of children.

9.

For best control and safety use both

hands on the power tool and

attachment.  Keep both hands away

from cutting area. Always wait for the

spindle and cutter to stop rotating

before making any adjustments.

10.

Always keep guards in place and in

good working order.

11.

Remove any nails, staples and other

metal parts from the workpiece.

12.

Maintain tools and cutters with care.

Keep cutters sharp and clean for

better and safer performance.  Do not

use damaged cutters.  Follow

instructions for lubricating and

changing accessories.  Keep handles

dry, clean and free from oil and

grease.

13.

Maintain accessories.  Do not use

damaged accessories.  Only use

accessories recommended by the

manufacturer.

14.

Check damaged parts.  Before

operation inspect the attachment, the

power tool, the cable, extension cable

and the plug carefully for signs of

damage.  Check for alignment of

moving parts, binding, breakage,

mounting and any other conditions

that may effect its operation. Have any

damage repaired by an Authorised

Service Agent before using the tool or

accessory.  Protect tools from impact

and shock.

15.

Do not use tool if switch does not turn

it on or off.  Have defective switches

replaced by an Authorised Service

Agent

16.

Don't over reach.  Keep proper footing

and balance at all times.  Do not use

awkward or uncomfortable hand

positions.

17.

Don’t abuse the cable. Never carry

power tool or accessory by cord or

pull it to disconnect from the socket.

Keep cord from heat, oil and sharp

edges.  Always trail the power cord

away from the work area.

18.

Connect dust extraction equipment.

If devices are provided for the

connection of dust extraction and

collection facilities, ensure these are

connected and properly used.

19.

Check all fixing and fastening nuts,

bolts and screws on power tool,

attachment and cutting tools before

use to ensure they are tight and

secure.  Periodically check when

machining over long periods.

20.

Stay alert. Watch what you are doing.

Use common sense.  Do not operate

tools when you are tired, under the

influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)

for eye, ear and respiratory protection

must be worn.  All PPE must meet

current UK and EU legislation.

22.

Do not leave tools running

unattended.  Do not leave tool until it

comes to a complete stop.

23.

Always clamp workpiece being

machined securely.

24.

Only use cutting tools for

woodworking that meet EN847-1/2

safety standards, and any

subsequent amendments.

25.

Vibration levels.  Hand held power

tools produce different vibration

levels.  You should always refer to the

specifications and relevant Health &

Safety Guide.

Routing Safety

1.

Read and understand instructions

supplied with power tool, attachment

and cutter.

2.

Keep hands, hair and clothing clear of

the cutter.  

3.

Remove adjusting keys and

spanners.  Check to see that keys

and adjusting spanners are removed

from the router tool, cutter and

attachment before turning router on.

Make sure cutter can rotate freely.

4.

Noise.  Take appropriate measures

for the protection of hearing if the

sound pressure of 85dB(A) is

exceeded. Routing sound pressure

may exceed 85dB(A), so ear

protection must be worn. 

5.

Eye protection. Always wear eye

protection in the form of safety

goggles, spectacles or visors to

protect the eyes.

MANU-LOCK v9.1_MANU-LOCK v9  20/06/2013  09:04  Page 2

Summary of Contents for LOCK/JIG

Page 1: ...LOCK JIG Please read these instructions before use Aluminium Adjustable Lever Type Batch EB MANU LOCK v9 1_MANU LOCK v9 20 06 2013 09 05 Page 19 ...

Page 2: ...__________________15 Cutting Key Spindle Hole ____________15 MAINTENANCE ______________________15 ENVIRONMENTAL PROTECTION________15 GUARANTEE ________________________15 SPARE PARTS Spare Parts List _____________________16 Spare Parts Diagram__________________IB If you require further safety advice technical information or spare parts please call Trend Technical Support or visit www trend uk com T...

Page 3: ...and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other metal parts from the workpiece 12 Maintain tools and cutters with care Keep cutters sharp and clean for better and safer performance Do not use damaged cutters Follo...

Page 4: ...tall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts should be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer 16 Extension of the spanner or tightening using hammer blows...

Page 5: ...3 x3 x6 x2 x2 x1 x1 x1 x1 ITEMS REQUIRED 1 2 collet plunge router or 1 4 collet plunge router for face plate only 30mm guide bush or 16mm plus collar 12mm diameter router cutter with suitable shank size Door clamping device Hand tools No 2 Phillips Screwdriver MANU LOCK v9 1_MANU LOCK v9 20 06 2013 09 04 Page 4 ...

Page 6: ...table lever washer E Adjustable lever M8 F Spacer finger fixing stud G Spacer finger H Spring washer I Mini knob M5 J Guide bush collar 16mm to 30mm K Collar park L Mortise template M Face plate template N Clamping knob with pad O Jig template aperture recess P Central aperture Q Line up Template Ensure jig is clean and free of oil before use MANU LOCK v9 1_MANU LOCK v9 20 06 2013 09 04 Page 5 ...

Page 7: ... 1875U1 Wadkin R500 UNIBASE t r e n d 30mm R Door Stand Ref D STAND A Holds door on it s edge whilst routing hinge recess and mortise for locks Maximum weight 50kg and for doors 32mm to 55mm thick Allows door to be tilted back to assist fitting to door frame Door Clamp Ref D CLAMP A Holds door whilst drilling and fitting locks Ratchet clamp design for doors up to 55mm thick Corner Chisel Ref C CHI...

Page 8: ...e used to ensure the spigot of the guide bush will not contact the door edge when routing Three spacers per end of the jig are provided and can be parked against the jig body when not required Clamp the jig to the door and place the router fitted with guide bush into the aperture If the guide bush does not contact the door edge then no spacers need to be used If the guide bush contacts the door ed...

Page 9: ...t and drill required for 3 deep locks for all routers Due to the extra long length of this cutter extra care should be taken to avoid damage The cutter should be used to plunge rout a series of overlapping holes See page 13 Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below the base as is required to reach the depth of the ...

Page 10: ... Supplied with Lock Jig 12mm Medium duty router with 1 4 collet e g T5 Router Router Cutter Ref TR12X1 4TC or 3 8LX1 4TC 16mm Guide Bush Ref GB160 Supplied with Hinge Jig Deepening of mortise with auger bit and drill will be required Option 2 12mm Deepening of mortise with auger bit and drill will be required Medium duty router with 1 4 collet e g T5 Router 30mm Guide Bush Ref GB30 Router Cutter R...

Page 11: ...an be stored on the spigot fixed to the outside of the clamp bar when not in use Ref GB160 Ref GB30 Ref GB30 Guide bush collar Make sure guide bush collar is fitted with chamfered edge facing the jig when parked This will make it easier to remove If there is any doubt about the concentricity of cutter relevant to the guide bush then a sub base should be used in order to ensure an accurate fit of f...

Page 12: ... for the mortise and face plate eg B7 For the latest information on templates available see our website www trend uk com downloads or call Trend Technical Support Template number should be at the bottom Face plate Dimensions Approx Select Imperial Metric Template 7 8 x 61 8 22 2 x 156mm 1 7 8 x 6 22 5 x 152 5mm 2 1 x 43 4 25 4 x 121mm 3 1 x 5 25 4 x 127 5mm 4 1 x 51 4 25 4 x 133 5mm 5 1 x 53 4 25 ...

Page 13: ...e notches on the jig body Mark a horizontal line across the edge at the centre of your lock position You now have two centre lines to line up with the notches on the jig body Please note the centre of the mortise may not be on the centre line of the spindle hole Mark out the spindle and keyhole position on the face of the door as normal using a paper template or the lock body as shown with a brada...

Page 14: ...hat jig is set up accurately Do not over tighten lobe knobs as damage to the door or jig may occur To set up jig with the line up template After the lock position has been marked on the door with a pencil loosen the two lobe clamping knobs and the three adjustable levers ratchet type which will require lifting to change their position so that the jig can fit to the door Place line up template into...

Page 15: ...ure recess to fit Zero the depth of the cutter by lowering it until it touches the door edge Insert the lock fixing plate together with the face plate between the revolving depth guide and the fine adjuster screw Lower the fine adjuster 1 and lock it off 2 see picture Release the plunge locking lever To rout the face plate plunge cutter to full depth of face plate in the middle of the template and...

Page 16: ...l indicate the position of the recess for the lock striking TIP Before testing fit of the lock engage the lock bolt in the locked position to enable the lock to be removed easily MAINTENANCE Please use only Trend original spare parts and accessories The jig has been designed to operate over a long period of time with a minimum of maintenance Continual satisfactory operation depends upon proper too...

Page 17: ...mplate D 37 x 134mm WP LOCK T D 13 1 Face Plate Template 1 40 4 x 174mm WP LOCK T 1 1 Face Plate Template 2 40 7 x 170 5mm WP LOCK T 2 1 Face Plate Template 3 43 6 x 139mm WP LOCK T 3 1 Face Plate Template 4 43 6 x 145mm WP LOCK T 4 1 Face Plate Template 5 43 6 x 151 5mm WP LOCK T 5 1 Face Plate Template 6 43 6 x 163mm WP LOCK T 6 1 Face Plate Template 7 43 6 x 171mm WP LOCK T 7 1 Face Plate Templ...

Page 18: ...LOCK JIG IB 16 10 9 7 6A 5 4 3 2 1 11 8A 15 19 12 13 14 LOCK JIG 18 8 6 07 02 17 LOCK JIG SPARE PARTS DIAGRAM v4 0 07 2013 EB MANU LOCK v9 1_MANU LOCK v9 20 06 2013 09 05 Page 17 ...

Page 19: ...ons may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks acknowledged RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0 1923 249911 technical trendm co uk www trend uk com MANU LOCK v9 1_MANU LOCK v9 20 06 2013 09 ...

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