LOCK/JIG
-7-
ASSEMBLY
■
Remove the transit washer and nut from the
middle adjusting lever fixing stud (2) on the jig
body (1). Fit the three washers (4), and fit the
three adjustable levers (5). To tighten the
adjustable levers, lift the lever up and rotate
the knurled part whilst keeping the lever body
stationary. When hand-tight, release the
ratchet and tighten using the lever.
■
Remove the protective film from the spacer
fingers (7) then place three spacer fingers
onto the spacer finger fixing stud (6). See
Setting the Spacers (right) for adjustment. Fit
the spring washer (8) and the mini knob (9)
onto the spacer finger fixing stud (6) and
tighten. Repeat procedure for other
assembly.
Special Note:
The Lock Jig can be used to cut the face-plate
recess in the edge of doors whilst it is hung.
The mortise should NOT be routed
when the door is hung.
Always ensure that the door is firmly
secured if routing the face-plate on a
hung door, so there is no possibility of
the door swinging open or shut.
Setting the Spacer Fingers
■
Spacers may need to to be used to ensure
the spigot of the guide bush will not contact
the door edge when routing.
■
Three spacers per end of the jig are provided
and can be parked against the jig body when
not required.
■
Clamp the jig to the door and place the router
fitted with guide bush into the aperture. If the
guide bush does not contact the door edge,
then no spacers need to be used.
■
If the guide bush contacts the door edge
calculate how many spacers are required.
Each spacer is 2mm thick.
■
To reposition the spacers, undo each of the
two M5 knobs, remove knob and washer and
lift off the spacers. Reposition the required
number of spacers by 90° so they line up
across the jig and replace all unused spacers.
Ensure an equal number of spacers are used
at each end. Refit the washers and the M5
knobs and tighten.
No spacer
fingers used.
Face-plate only
One spacer
finger used.
Face-plate and mortise
On timber that is over 56mm thick it
may be necessary to remove the M5
knobs and use two accessory M5 hex
nuts ref WP-NUT/05 (1 off) to secure.
In some circumstances when a guide
bush with a long spigot is used it may
contact the clamping bar, if this occurs
a shallower spigot guide bush will be
required.
MANU-LOCK v9.1_MANU-LOCK v9 20/06/2013 09:04 Page 7
