TRI tool 3000 TS, Operating Manual

Page 1: ...Operation Manual 92 1942 Orig 210625 Model 300STS Tube Squaring Machine ...

Page 2: ... insist on developing tools and equipment that exceed your expectations of performance precision safety and durability As a full service engineering firm we are here to support you every step of the way For more information on engineered solutions products and trainings visit tritool com or contact our engineers at 1 916 288 6100 ...

Page 3: ...y 3 About the Manual 4 Safety 5 General Description 7 Specifications 9 Maintenance 12 Operation 14 Cutting Speeds Feeds 19 Saddle Sets 20 Tool Bits 26 Troubleshooting 28 Accessories 29 Illustrated Parts Breakdown 30 92 1942 Orig 210625 Model 300STS Tube Squaring Machine ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ...turning the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all information requ...

Page 6: ...s in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you of po...

Page 7: ...personnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipment must be operated in accordance with the manual information The operator must follow the safety precautions in this manual and good engineering practices to reduce the risk of inj...

Page 8: ...e equipment do no load tests and feed function checks Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool bits ma...

Page 9: ...he 300STS 1 will face 125 3 2mm to 1 125 28 6mm outside diameter tubing with a wall thickness up to 125 3 2mm The Standard saddle clamping system for the 300STS 1 requires a straight length of tube 60 15 2mm long The Short Perch saddle clamping system for the 300STS 1 requires a straight length of tube 19 4 8mm long The 300STS 2 will face 188 4 8mm to 2 375 60 3mm outside diameter tubing with a wa...

Page 10: ...or Metabo 300STS 1 E100 01 2543 Electric Motor Makita 100V Japan only 300STS 1 B 01 2542 Electric Motor Battery Powered 18V 100V charger Japan only 300STS 2 B 01 2538 Electric Motor Battery Powered 18V 120V charger 300STS 2 B 01 2539 Electric Motor Battery Powered 18V 220V charger 300STS 2 E120 01 2540 120VAC Electric Motor Metabo 300STS 2 E220 01 2541 220VAC Electric Motor Metabo 300STS 2 E100 01...

Page 11: ...300STS 220 220 VAC 10 50 60 Hz WEIGHTS Base Machine 300STS 1 Base Machine 300STS 2 3 1 lbs 1 4 Kg 6 1 lbs 2 8 Kg 15 3in 387mm 16 1in 410mm Feed Collar 20 5 0mm Travel Cutter Head Chip Guard 4 7in 119mm 3 1in 79mm 9 8in 249mm Saddle Cordless Metabo Motor 4 2 lbs 1 9 Kg Corded Metabo Motor 5 6 lbs 2 5 Kg Figure 1 Envelope Drawing 300STS 1 Corded Motor 120V 220V ...

Page 12: ... 0in 254mm 10 9in 277mm Feed Collar 20 5 0mm Travel Cutter Head Chip Guard 11 9in 302mm 4 7in 119mm 3 1in 79mm Saddle 19 0in 482mm 19 2in 487mm Feed Collar 20 5 0mm Travel Cutter Head Chip Guard 4 0in 102mm 5 3in 135mm 9 9in 252mm Saddle Figure 3 Envelope Drawing 300STS 2 Corded Motor 120V 220V ...

Page 13: ...e Squaring Machine 92 1942 Orig 210625 11 Figure 4 Envelope Drawing 300STS 2 Cordless Motor 18VDC 13 5in 342mm 13 7in 347mm Feed Collar 20 5 0mm Travel Cutter Head Chip Guard 4 0in 102mm 5 4in 137mm 12 1in 308mm Saddle ...

Page 14: ...S is operated in the vertical position cutting head up turn it upside down and remove the chips and other debris after each cut CAUTION CAUTION If the chips are not removed the tool life may be severely shortened Clean Clean Figure 5 Sites to Clean Lubricate bearings with a high string utility grease P N 68 0024 Refer to Fig 6 For the Model 300STS 2 lubricate the gearbox at the point where the spl...

Page 15: ... 210625 13 Disassembly of the Model 300STS will void the warranty except when performed by a Tri Tool Inc designated repair technician Figure 6 Models 300STS 1 and 300STS 2 Model 300STS 2 Gearbox NOTE Use of a flush mount grease gun tip is required ...

Page 16: ...s steel Since M 42 tool bits are more brittle than the standard M 2 tool bits there is a much greater risk of damaging the M 42 tool bit when installing the tubing in the Tube Squaring Machine Loss of tool bits from damaged edges may not offset the improved cutting life that those tool bits may provide Some exotic alloys may require tool bits with both the extra hook angle as well as the M 42 tool...

Page 17: ... tubing with an ID greater than 1 000 25 4mm With the extreme shear cutting action the burr on the ID will be virtually eliminated 2 Use the Hex wrench to tighten the set screws Hex Wrench Tool Bit Tool Bit Cutting Edge Cutting Edge Figure 7 Tool Bit Installation Standard Tool Bit Position Reversed Tool Bit Position ...

Page 18: ...to the mounting bore for the saddles 3 Make sure there is no debris in the saddle mounting bore Saddle Mounting Screws Saddle Mounting Bore Saddle Clamping Knob Saddle Saddle Mounting Holes Feed Collar Figure 8 Saddle Installation 4 Insert the saddle into the bore 5 Align the mounting holes of the lower saddle half with the captured mounting screws and tighten 6 Turn the Saddle Clamping Knob clock...

Page 19: ...ep the RPMs low to avoid generating excessive heat An excessive cutting speed will generate unwanted heat Keep the chip curl loose by avoiding very deep cuts A dull tool bit will not do the job right so be sure that there is a sharp tool bit mounted in the Machine 4 Rotate the Feed Collar clockwise as viewed from the motor end to bring the Cutting Head and tube closer together The machining operat...

Page 20: ...d allow the Cutting Head to rotate one time for stainless steel and up to three times for other materials This will improve the finish of the prep surface Never let a tool bit rub the surface of a stainless steel tube without cutting This will work harden the material and make it difficult for the tool bit to get under the material to finish the cut This will also cause excessive tool bit wear 11 ...

Page 21: ...h a heavy enough feed to prevent work hardness 003 to 006 or 08mm to 15mm feed Do not let the tool bit burnish the surface Reduced feeds and speeds will normally minimize chatter problems Cutting Speeds are approximate Reducing the RPM will significantly increase tool bit life and reduce the formation of burrs Use 200 surface inches per minute 5080 surface millimeters per minute for Stainless stee...

Page 22: ... 250 6 35 67 5477 67 5657 0 276 7 00 67 5478 67 5658 0 281 7 14 67 5479 67 5659 0 283 7 20 67 5480 67 5660 0 313 7 95 67 5481 67 5661 0 315 8 00 67 5482 67 5662 0 344 8 74 67 5483 67 5663 0 354 9 00 67 5484 67 5664 0 359 9 13 67 5485 67 5665 0 365 9 27 67 5486 67 5666 0 375 9 53 67 5487 67 5667 0 391 9 92 67 5488 67 5668 0 394 10 00 67 5489 67 5669 0 400 10 16 67 5490 67 5670 0 406 10 31 67 5491 6...

Page 23: ...0 67 5510 67 5688 0 579 14 70 67 5511 0 591 15 00 67 5512 67 5689 0 594 15 08 67 5513 67 5690 0 602 15 29 67 5514 67 5691 0 610 15 49 67 5515 0 625 15 88 67 5516 67 5692 0 630 16 00 67 5517 67 5693 0 641 16 27 67 5518 67 5694 0 656 16 66 67 5519 67 5695 0 669 17 00 67 5520 67 5696 0 675 17 15 67 5521 67 5697 0 677 17 20 67 5522 67 5698 0 681 17 30 67 5523 67 5699 0 688 17 48 67 5524 67 5700 0 709 ...

Page 24: ...7 67 5711 0 866 22 00 67 5538 67 5712 0 875 22 23 67 5539 67 5713 0 896 22 75 67 5540 29 32 0 906 23 00 67 5541 67 5714 15 16 0 938 23 83 67 5542 67 5715 0 969 24 61 67 5543 67 5716 0 984 25 00 67 5544 67 5717 0 990 25 15 67 5545 1 000 25 40 67 5546 67 5718 1 050 26 67 67 5547 67 5719 1 059 26 90 67 5548 1 063 27 00 67 5549 1 071 27 20 67 5550 67 5720 1 102 28 00 67 5551 67 5721 1 1 8 1 125 28 58 ...

Page 25: ...7 5569 0 422 10 72 67 5570 0 430 10 92 67 5571 0 433 11 00 67 5572 7 16 0 438 11 13 67 5573 0 469 11 91 67 5574 0 472 12 00 67 5575 0 489 12 42 67 5576 0 500 12 70 67 5577 67 5726 0 512 13 00 67 5578 0 531 13 50 67 5579 0 540 13 72 67 5580 0 543 13 80 67 5581 0 547 13 89 67 5582 0 551 14 00 67 5583 0 563 14 30 67 5584 0 591 15 00 67 5585 0 594 15 08 67 5586 0 602 15 29 67 5587 0 625 15 88 67 5588 ...

Page 26: ...0 906 23 00 67 5610 15 16 0 938 23 83 67 5611 0 969 24 61 67 5612 0 984 25 00 67 5613 1 000 25 40 67 5614 67 5728 1 050 26 67 67 5615 1 063 27 00 67 5616 1 071 27 20 67 5617 1 102 28 00 67 5618 1 1 8 1 125 28 58 67 5619 1 3 16 1 188 30 18 67 5620 1 250 31 75 67 5621 67 5729 1 260 32 00 67 5622 1 313 33 35 67 5623 1 315 33 40 67 5624 1 327 33 70 67 5625 1 339 34 00 67 5626 1 375 34 93 67 5627 1 378...

Page 27: ... 42 70 67 5634 1 11 16 1 688 42 88 67 5635 1 750 44 45 67 5636 1 752 44 50 67 5637 1 13 16 1 813 46 05 67 5638 1 875 47 63 67 5639 1 900 48 26 67 5640 67 5731 1 913 48 59 67 5641 1 15 16 1 938 49 23 67 5642 1 31 32 1 969 50 00 67 5643 2 2 000 50 80 67 5644 67 5732 2 2 3 8 2 375 60 33 67 5645 67 5733 1 1 1 4 1 7 8 1 1 2 1 5 8 1 3 4 SADDLE SET PART NUMBERS Decimal in Metric mm STS 2 STS 2 S P ...

Page 28: ... Tool Bits for Standard Saddles Tool Bit Tube Squaring Standard Saddle Cutting Head Pipe TUBE SQUARING TOOL BITS FOR STANDARD SADDLES Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Squaring Tool Bit P N 125 OD thru 2 37 3 2mm OD thru 60 2mm OD 200 5 1mm CS SS 316L SS 750 16 1mm Durabit 1 ...

Page 29: ... for Short Perch Saddles Tool Bit Tube Squaring SP Short Perch Saddle Cutting Head Pipe TUBE SQUARING TOOL BITS FOR SHORT PERCH SADDLES Range Max Wall Thickness Pipe or Tube Material Tool Bit Height Tool Bit Material Squaring Tool Bit P N 125 OD thru 2 37 3 2mm OD thru 60 2mm OD 200 5 1mm CS SS 316L 1 160 29 5mm M2 Durabit 3 ...

Page 30: ... or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect Problem Tool Holder ...

Page 31: ...ories for the Model 300STS Tube Squaring Machine Saddles Tool Bits Bench Top Stand Model 300STS 1 P N 60 0121 Bench Top Stand Model 300STS 2 P N 60 0122 Feed Collar Handle included in Bench Top Stands P N 41 1166 Battery Charger Assy 120V Standard P N 30 6143 220V Optional P N 30 6144 Battery 18V 5 2ah 30 6142 ...

Page 32: ...CAP M4 X 0 7 X 12MM 6 6 58 0320 MOTOR CORDLESS 18V METABO 220V MOD CW 1 Parts List Model 300STS 1 Cordless 220V Metabo P N 01 2535 Item Part No No Description Qty 1 02 3121 SUB ASSY FRONT END 300STS 1 1 2 02 3128 SUB ASSY STS 1 3 03 0210 KIT HEAD 300STS 1 1 4 27 1630 ADAPTER DRIVE METABO CORDLESS 1 5 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 6 58 0317 MOTOR CORDLESS 18V METABO 110V MOD CW 1 Parts List M...

Page 33: ...1 SUB ASSY FRONT END 300STS 1 1 2 02 3128 SUB ASSY STS 1 3 03 0210 KIT HEAD 300STS 1 1 4 NOT USED 5 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 6 58 0386 MOTOR CORDLESS 18V JAPAN 1 Parts List Model 300STS 1 Cordless 100V Japan only P N 01 2542 Item Part No No Description Qty ...

Page 34: ...0 7 X 12MM 6 6 58 0277 MOTOR MOD ELEC METABO BE1100 110V 1 Parts List Model 300STS 1 Corded 110V Metabo P N 01 2536 Item Part No No Description Qty 1 02 3121 SUB ASSY FRONT END 300STS 1 1 2 02 3128 SUB ASSY STS 1 3 03 0210 KIT HEAD 300STS 1 1 4 27 1506 ADAPTER MTR COUPLING 110V METABO 1 5 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 6 58 0321 MOTOR MOD ELEC METABO 220V 1 Parts List Model 300STS 1 Corded 22...

Page 35: ...D 300STS 1 1 2 02 3128 SUB ASSY STS 1 3 03 0210 KIT HEAD 300STS 1 1 4 27 1657 ADAPTER DRIVE GEAR REDUCTION MAKITA 1 5 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 6 58 0331 MOTOR MOD 100V MAKITA JAPAN 1 Parts List Model 300STS 1 Corded 100V Japan only P N 01 2543 Item Part No No Description Qty ...

Page 36: ...MBLY STS 2 CORDLESS 1 Item Part No No Description Qty 6 1 2 3 4 5 7 ITEM NO 1 2 3 4 5 6 7 Parts List Model 300STS 2 Cordless 110V Metabo P N 01 2538 1 02 3128 SUB ASSY STS 1 2 02 3129 SUB ASSY FRONT END 300STS 2 1 3 03 0211 KIT HEAD 300STS 2 1 4 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 5 33 4961 SCREW CAP M4 X 0 7 X 14MM 3 6 58 0320 MOTOR CORDLESS 18V METABO 220V MOD CW 1 7 59 0043 GEAR REDUCER ASSEMBL...

Page 37: ...LEC METABO BE1100 110V 1 7 59 0045 GEAR REDUCER ASSEMBLY STS 2 CORDED 1 Item Part No No Description Qty Parts List Model 300STS 2 Corded 110V Metabo P N 01 2540 1 02 3128 SUB ASSY STS 1 2 02 3129 SUB ASSY FRONT END 300STS 2 1 3 03 0211 KIT HEAD 300STS 2 1 4 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 5 33 4961 SCREW CAP M4 X 0 7 X 14MM 3 6 58 0321 MOTOR MOD ELEC METABO 220V 1 7 59 0045 GEAR REDUCER ASSEMB...

Page 38: ...S 2 1 3 03 0211 KIT HEAD 300STS 2 1 4 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 5 33 4961 SCREW CAP M4 X 0 7 X 14MM 3 6 58 0331 MOTOR MOD 100V MAKITA JAPAN 1 7 59 0046 GEAR REDUCER ASSEMBLY STS 2 CORDED JAPAN 1 Item Part No No Description Qty Parts List Model 300STS 2 Corded 100V Japan only P N 01 2545 ...

Page 39: ... 2 1 4 20 1814 SHAFT ADAPTER 1 5 27 1661 ADAPTER MOTOR 300STS CORDLESS JAPAN 1 6 33 2547 SCREW CAP M4 X 0 7 X 12MM 6 7 33 4516 SCREW CAP M6 X 22MM 1 8 33 4961 SCREW CAP M4 X 0 7 X 14MM 3 9 58 0353 MOTOR CORDLESS BRUSHLESS JAPAN MOD 1 10 59 0043 GEAR REDUCER ASSEMBLY STS 2 CORDLESS 1 Item Part No No Description Qty 9 4 5 7 10 1 2 6 3 8 IT Parts List Model 300STS 2 Cordless 18V Japan P N 01 2544 ...

Page 40: ...0STS 1 1 2 24 5019 PLATE CHIP GUARD 300STS 1 2 3 32 1217 PIN DOWEL 1 8 X 1 1 4 3 4 33 4968 SCREW SET M4 X 0 7 X 4MM CUP PT 3 5 33 4970 SCREW CAP M5X0 8 X 22MM MOD 2 6 42 0316 KNOB ASSY ADJUST 1 Item Part No No Description Qty 6 1 5 3 2 4 ITEM NO 1 2 3 4 5 6 Parts List Model 300STS 1 Sub Assy Front End P N 02 3121 ...

Page 41: ...Model 300STS Tube Squaring Machine 92 1942 Orig 210625 39 SUB ASSY BASE STS P N 02 3128 18 15 19 5 7 13 8 17 10 14 4 9 6 7 3 11 12 1 16 16 2 ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 42: ... 7073 FITTING GREASE FLUSH 10 32 1 10 30 7074 COLLAR CLAMP 1 20 UNEF 1 11 30 7077 RING RETAINING INTERNAL 43mm BORE 2 12 30 7090 FITTING GREASE FLUSH 125 PRESS FIT 1 13 33 4516 SCREW CAP M6 X 22MM 1 14 33 4963 SCREW CAP M2 5 X 0 45 X 12mm 2 15 33 4964 SCREW SET M4 X 0 7 X 6mm CUP PT 6 16 34 0216 WASHER THRUST 1 X 1 9 16 X 1 32 4 17 44 1746 SPACER CAM FOLLOWER 2 18 46 0792 SLEEVE ADJUSTING COLLAR 1...

Page 43: ...T 300STS 2 1 2 24 5020 PLATE CHIP GUARD 300STS 2 2 3 32 1217 PIN DOWEL 1 8 X 1 1 4 3 4 33 4968 SCREW SET M4 X 0 7 X 4MM CUP PT 3 5 33 4970 SCREW CAP M5X0 8 X 22MM MOD 2 6 41 1165 HANDLE ADJ MOD 1 Item Part No No Description Qty Parts List Model 300STS 2 Sub Assy Front End P N 02 3129 MODEL 300STS 2 SUB ASSY FRONT END P N 02 3129 ...

Page 44: ...CUP PT 2 4 33 4961 SCREW CAP M4 X 0 7 X 14MM 2 Item Part No No Description Qty Parts List Model 300STS 1 Kit Head P N 03 0210 MODEL 300STS KIT HEAD 1 21 0798 HEAD CUTTING 300STS 2 1 2 32 1214 PIN DOWEL 5 32 X 3 8L 1 3 33 4960 SCREW SET M8X1 25 X 8MM CUP PT 2 4 33 4961 SCREW CAP M4 X 0 7 X 14MM 2 Item Part No No Description Qty Parts List Model 300STS 2 Kit Head P N 03 0211 ...

Page 45: ...1 5 59 0044 GEAR REDUCER MOD 1 Item Part No No Description Qty Parts List Model 300STS 2 Gear Reducer Assy Cordless P N 59 0043 MODEL 300STS 2 GEAR REDUCER ASSY 1 27 1633 ADAPTER DRIVE CORDLESS 1 2 33 4516 SCREW CAP M6 X 22MM 1 3 39 1412 SPINDLE DRIVE GEAR REDUCTION 1 4 46 0801 SLEEVE MOTOR CORDED 300STS 1 5 59 0044 GEAR REDUCER MOD 1 Item Part No No Description Qty Parts List Model 300STS 2 Gear ...

Page 46: ...RDLESS 1 2 33 4516 SCREW CAP M6 X 22MM 1 3 39 1412 SPINDLE DRIVE GEAR REDUCTION 1 4 46 0802 SLEEVE MOTOR CORDED 300STS MAKITA JAPAN 1 5 59 0044 GEAR REDUCER MOD 1 Item Part No No Description Qty Parts List Model 300STS 2 Gear Reducer Assy Corded Japan P N 59 0046 ...

Page 47: ...P M5X0 5 X 18mm 2 4 33 5024 SCREW CAP M6X1 X 16mm LOW HEAD 1 5 47 2959 STAND LATHE FRONT MOUNT 300STS 1 1 6 47 2960 STAND LATHE REAR MOUNT 300STS 1 7 30 0483 LABEL LOGO SMALL 1 8 30 0508 LABEL WARNING DISCONNECT 1 9 30 0961 LABEL WARNING SAFETY SWITCH 1 10 30 2061 LABEL TRI TOOL 1 Item Part No No Description Qty Parts List Model 300STS 1 Stand Lathe P N 60 0121 MODEL 300STS STAND LATHE ...

Page 48: ...024 SCREW CAP M6X1 X 16mm LOW HEAD 1 5 47 2961 STAND LATHE FRONT MOUNT 300STS 2 1 6 47 2960 STAND LATHE REAR MOUNT 300STS 1 7 30 0483 LABEL LOGO SMALL 1 8 30 0508 LABEL WARNING DISCONNECT 1 9 30 0961 LABEL WARNING SAFETY SWITCH 1 10 30 2061 LABEL TRI TOOL 1 Item Part No No Description Qty Parts List Model 300STS 2 Stand Lathe P N 60 0122 ...

Page 49: ...ube Squaring Machine 92 1942 Orig 210625 47 1 36 0693 WRENCH T 3MM X 6 1 2 36 0694 WRENCH T 4MM X 6 1 3 36 0695 WRENCH L 5MM 1 Item Part No No Description Qty Parts List Model 300STS Wrench Kit Not Shown P N 05 1606 ...

Page 50: ...TRI TOOL INC 92 1942 Orig 210625 48 This Page Intentionally Left Blank ...

Page 51: ......

Page 52: ...ous injury Never lock or tie down any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and ...