TRI tool SEVERMASTER 576AC, Operation Manual

Page 1: ...Operation Manual 92 1924 Orig 201016 Model 576AC SEVERMASTER ...

Page 2: ...ependable and cost effective on site service solutions including turnkey project management machining services and mechanized and manual code welding services using experienced and well trained machinists and welders In addition to developing industry leading machining and welding equipment Tri Tool s engineering team provides custom equipment design and manufacturing solutions to suit the most ri...

Page 3: ...3 About the Manual 4 Safety 5 General Description 7 Specifications 8 Maintenance 10 Operation 12 Cutting Feed and Speeds 14 Collets 16 Tool Bits 18 Installation 19 Troubleshooting 21 Accessories 23 Illustrated Parts Breakdown 24 92 1924 Orig 201016 Model 576AC SEVERMASTER ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ...ng the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all information requested...

Page 6: ...ons in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 1 3 Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you...

Page 7: ...ersonnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipment must be operated in accordance with the manual information The operator must follow the safety precautions in this manual and good engineering practices to reduce the risk of inju...

Page 8: ...the equipment do no load tests and feed function checks 2 7 Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool b...

Page 9: ...to match the cutting relative to the material A variable speed motor provides cutting speed control for tool bit life and ID burr condition The Quick Lock Collet Closure mechanism actuates the collet with a single lever stroke and provides for simple collet changes Tool bit options are available to minimize the burr on either the mounting side or the drop off side of the sever line and in differen...

Page 10: ... 8MM ROTATING PARTS FEED ARM TRIPPER PIN 12 00 304 8MM 16 54 420 1MM COLLET LATCH HANDLE ELECTRIC MOTOR WEIGHT 93 lbs 42 2 kg MOUNTING Manually actuated collet clamping system DRIVE SYSTEMS Pneumatic Available on request Electric 115 vac 20 to 60 hz 11 0 amp 220 vac 50 60 hz Figure 1 Envelope Drawing ...

Page 11: ...ate centering and full diameter support for minimum distortion of thin wall tubing Gear driven powerhead rotates on a precision ball bearing system Single lever actuation of collet Gears are enclosed for operator safety The wrenches that are required for operation of the machine are supplied CUTTING CAPACITIES Pipe Sizes 2 pipe schedules 5 and 40 2 1 2 through 6 pipe schedules 5 and 10 Tube Sizes ...

Page 12: ...d unless chips and or other debris that have been deposited on the cutting head during the machining operation are removed RECOMMENDED MAINTENANCE SCHEDULE Daily Wipe the unit down and spraying with rust preventative under severe humidity conditions Visually inspect for loose screws missing screws damage etc Every 20 hours Lubricate the male and female tool holder slides Every 40 hours Thoroughly ...

Page 13: ... clean off all of the old lubrication Apply fresh lubrication to the tripper shaft assembly and reinstall it in the bracket Screw in the half dog setscrew until it locates itself in the slot on the tripper shaft Try turning the tripper shaft assembly to insure that the setscrew is in the slot of the tripper shaft assembly and is preventing it from rotating LUBRICANT RECOMMENDATIONS The drive gears...

Page 14: ...ain housing Insert the correct collet into the main housing and then slide the pusher sleeve back into the main housing and into contact with the collet Rotate the hinge bracket back up and let the eyebolt drop back into the slot Rotate the adjust nut on the eyebolt to secure in the slot MOUNTING THE TOOL HOLDER Select the tool holder which will allow the tool bit to reach the work surface Place t...

Page 15: ...up Remove the pipe or tubing from the Model 576AC The tool holder will retract automatically in 5 to 10 revolutions There is an audible snap when the tool holder returns to the home position Observe the relationship between the pipe or tube and the tool bit NOTE The tool holder may be reset quickly by hand by rotating the cam feed knob to pick up the feed slack NOTE It is not necessary to disengag...

Page 16: ...face millimeters per minute for mild steel and some thin wall stainless steel when coolant are permitted and used Use 300 surface inches per minute 7620 surface millimeters per minute for aluminum and thin wall mild steel tube with coolant CUTTING FEEDS Use very light feed for initial severing or until a continuous cut is established Use a feed rate 002 05mm to 003 08mm per revolution once a conti...

Page 17: ... to burnish the surface Reducing cutting feed and speed will normally minimize any chatter problems MATERIAL CUTTING CAPABILITIES Mild steels chrome steels Rc 35 max stainless steel copper nickel and aluminum without limitations other than size and wall thickness as specified Inconel and some other high temperature alloys may require special procedures as a function of wall thickness Contact TRI T...

Page 18: ...TRI TOOL INC 92 1924 Orig 201016 16 8 COLLETS NOTE The size of the collet is determined by the outside diameter of the tube or pipe to be severed or squared ...

Page 19: ...Model 576AC SEVERMASTER 92 1924 Orig 201016 17 Collets Continued ...

Page 20: ...TRI TOOL INC 92 1924 Orig 201016 18 9 TOOL BITS ...

Page 21: ...m its power source before installing a tool bit CAUTION CAUTION Do not install the tool bit backwards it will not cut and may destroy the tool bit Secure the tool bit in place by tightening the 6 six set screws in the tool holder Rotate the cam feed knob until the tool holder returns to top of its travel Screw in the feed limit adjustment screw until the end of the cutting edge of the tool bit jus...

Page 22: ... feed rate of 002 to 003 05mm to 08mm will accommodate most tube materials When the desired feed rate is set tighten the feed lock screw DO NOT overtighten FEED RATE ADJUSTMENT SCREW CAM FEED KNOB FEED ARM GRADUATION MARKS FEED RATE LOCK SCREW SET SCREWS ...

Page 23: ...fast Cutting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem The Surface Finish is Rough The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is...

Page 24: ...s of Air Power The air supply pressure is too low The air filter is plugged The air line size is insufficient The air line is too long Problem The Tool Bit Will Not Reach the Work Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed Problem The Air Motor Will Not Start The air power supply is shut off The air motor is damaged and will...

Page 25: ...th the Model 576AC SEVERMASTER and are available from TRI TOOL INC 1 Portable Air Filter Caddy P N 57 0100 2 SQM 2AC Squaring Module Kit P N 05 0320 3 Extended Tool Holder 3 P N 49 0326 Available by Special Order Only A portable Air Caddy FRL is required to protect the warranty on all TRI TOOL INC air driven tools ...

Page 26: ...on Qty 1 02 3130 MODEL 576AC SUBASSY 1 2 05 1319 KIT WRENCH 1 3 30 0483 LABEL LOGO SMALL 1 4 30 0660 LABEL WARNING TOOL BIT 1 5 30 2061 LABEL TRI TOOL 1 6 30 2488 PLATE DATA SEVERMASTER 1 7 33 0514 SCREW SET 5 16 18 X 3 8 CUP PT 3 8 33 0995 SCREW DRIVE 2 X 3 16 4 9 33 1986 SCREW SET 5 16 18 X 1 2 CONE PT 3 10 40 0271 SPRING WAVE DISC 1 819 O D 1 11 49 0321 HOLDER TOOL 2 1 12 58 0112 MOTOR ASSY ELE...

Page 27: ... 1319 KIT WRENCH 1 3 30 0483 LABEL LOGO SMALL 1 4 30 0660 LABEL WARNING TOOL BIT 1 5 30 2061 LABEL TRI TOOL 1 6 30 2488 PLATE DATA SEVERMASTER 1 7 33 0514 SCREW SET 5 16 18 X 3 8 CUP PT 3 8 33 0995 SCREW DRIVE 2 X 3 16 4 9 33 1986 SCREW SET 5 16 18 X 1 2 CONE PT 3 10 40 0271 SPRING WAVE DISC 1 819 O D 1 11 49 0321 HOLDER TOOL 2 1 12 58 0340 MOTOR ASSY ELECTRIC 220V 1 ...

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Page 29: ...1016 27 Model 576AC SEVERMASTER MODEL 576AC SUB ASSEMBLY P N 02 3130 PAGE 1 OF 2 CONTINUED ON NEXT PAGE 15 55 7 20 54 14 29 51 71 41 11 32 25 5 22 36 73 1 58 65 45 31 35 43 34 22 61 38 70 47 74 57 27 9 44 69 39 32 64 ...

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Page 31: ... Model 576AC SEVERMASTER MODEL 576AC SUB ASSEMBLY P N 02 3130 PAGE 2 OF 2 CONTINUED FROM PREVIOUS PAGE 10 48 28 18 4 32 19 12 16 13 17 6 24 62 56 2 70 8 37 67 33 32 66 16 17 21 42 60 46 68 23 63 53 52 30 3 50 59 49 40 26 72 ...

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Page 33: ...29 0853 BEARING 8 I D X TYPE 1 21 30 0125 PLUNGER BALL 1 4 20 X 17 32 1 22 30 2490 CLUTCH ROLLER 1 2 I D 2 23 30 2611 BUTTON SPHERICAL 1 2 DIA 2 24 31 0142 KEY 3 16 SQ X 1 1 2 LG ROUND ENDS 1 25 32 0140 PIN DOWEL 1 4 DIA X 3 4 2 26 32 0260 PIN MOD 1 27 32 0497 PIN STOP 1 28 32 0509 PIN CLEVIS 1 4 2 29 33 0030 SCREW CAP 10 24 X 3 4 8 30 33 0032 SCREW CAP 10 24 X 1 2 31 33 0039 SCREW CAP 1 4 20 X 5 ...

Page 34: ...1 4 20 X 1 2 W FLAT WASHER 4 52 34 0134 SELF ALIGN WASHER SET 3 8 2 PC SET 1 53 35 0139 NUT CHECK 3 8 16 X 7 16 1 54 35 1173 NUT BEARING 1 55 39 0815 GEAR MAIN WORM 80 T 1 56 39 0819 WORM R H 8 D P 2 T 1 50 P D 1 57 40 0240 SPRING COMP H D 50 O D X 1 50 2 58 40 0255 SPRING COMP 3 8 O D X 3 4 1 59 41 0125 HANDLE 1 60 42 0023 KNOB ROUND 1 61 42 0171 KNOB FEED SHAFT 1 62 44 0473 SPACER 1 63 44 0474 S...

Page 35: ... 110V P N 58 0112 Item Part No No Description Qty 1 27 0576 ADAPTER DRIVE 1 2 30 0508 LABEL WARNING DISCONNECT 1 3 30 0961 LABEL WARNING SAFETY SWITCH 1 4 33 0041 SCREW CAP 1 4 20 X 7 8 2 5 33 0660 SCREW SET 1 2 20 X 1 2 CUP PT 1 6 34 0026 WASHER FLAT SAE 1 4 X 5 8 X 7 64 2 7 35 0117 NUT JAM 1 2 20 X 5 16 1 8 58 0111 MOTOR ELECTRIC 110V 1 ...

Page 36: ...sembly Electric 220V P N 58 0340 Item Part No No Description Qty 1 27 0602 ADAPTER DRIVE 1 2 27 1555 ADAPTER MOTOR 1 3 30 0508 LABEL WARNING DISCONNECT 1 4 30 0961 LABEL WARNING SAFETY SWITCH 1 5 33 0054 SCREW CAP 5 16 18 X 3 4 2 6 58 0339 MOTOR ELECTRIC 220V 1 NOT SHOWN 30 4934 UK TO EU ADAPTER 10 AMP 250V 1 ...

Page 37: ... 92 1924 Orig 201016 35 Parts List Kit Wrench 576AC P N 05 1319 Item Part No No Description Qty 1 36 0007 WRENCH L 5 32 HEX 1 2 36 0008 WRENCH L 3 16 HEX 1 3 36 0020 WRENCH T 5 32 HEX X 6 1 4 36 0052 WRENCH COMBINATION 3 8 1 ...

Page 38: ...TRI TOOL INC 92 1924 Orig 201016 36 This Page Intentionally Left Blank ...

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Page 40: ...any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and jewelry before operating the equip...