Triacta PowerHawk 6212, Installation Manual

Page 1: ...PowerHawk 6212 6312 and 6412 meters High Density Meters Installation Guide ...

Page 2: ...quipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the inst...

Page 3: ... of the Canadian ICES 003 Avis de conformité aux normes d Industrie Canada Cet appareil numérique de la classe A est conforme à la norme NMB 003 du Canada TUV AND UL TUV Rheinland of North America and UL Underwriters Laboratories are listed by the American Federal Occupational Safety and Health Administration OSHA under NRTL Nationally Recognized Testing Laboratory program They are also accredited...

Page 4: ...PowerHawk 6212 6312 and 6412 meters 930 108 01 A 04 01 2011 2011 Triacta Power Technologies All Rights Reserved ...

Page 5: ...ION 7 Pre Installation 7 Receiving 7 Pre Installation Checklist 7 Site Planning 8 Installation Procedures 8 Mounting the PowerHawk 6212 6312 and 6412 meters 9 Installing Voltage Transformers for Three Phase Service Greater Than 120V 10 Installing the Current Transformers 15 Connecting the Communications 22 Start Up Sequence 22 Pulse Inputs 23 Display Navigation 23 Recording the Meter Map 24 MAINTE...

Page 6: ...PowerHawk 6212 6312 and 6412 meters 930 108 01 A 04 Table of Contents 01 2011 2011 Triacta Power Technologies All Rights Reserved ii ...

Page 7: ...wk 6212 6312 and 6412 meters support single phase 2 wire single phase 3 wire network three phase devices Depending on how the meters are installed and configured they can meter 8 12 or 24 individual meter points The PowerHawk 6212 6312 and 6412 meters are designed for residential commercial and industrial use and display the power and consumption readings for each measurement point PowerHawk 6212 ...

Page 8: ...00 A primary CT Triacta part number 900 313 00 Model 7896 Note All CTs used with the product must be UL recognized listed 5 A secondary CT Note All CTs used with the product must be UL recognized listed Measurement accuracy ANSI C12 20 Measurement Canada Approved EG07 compliant Measurement Canada Approved EG07 compliant Pulse inputs 1 and 2 Dry form A and solid state form A compatible Maximum freq...

Page 9: ...nt panel features Figure 1 shows the PowerHawk 6312 front panel LCD displays 2 rows of 16 characters for each of the meter points 8 12 or 24 Display button cycles through the available information for each of the meter points Left and right arrow buttons selects which of the meter points is on the display Figure 1 PowerHawk 6312 front panel Display PowerHawk 6312 High Density Meter www TRIACTA com...

Page 10: ...r the internal view of the and PowerHawk 6412 Figure 2 PowerHawk 6212 and PowerHawk 6312 internal view Earth Stud Power Input Terminal Block Auxilliary Power Input Connector Fuse Ingress Punch outs Mounting Keyhole Display Modem Port Serial RS232 Ethernet Port Pulse In Terminal Blocks Pulse Out Connector Meter Point Input Connector Cover Screw Location Cover Screw Location Cover Screw Location Cov...

Page 11: ...412 internal view Earth Stud Power Input Terminal Block Auxilliary Power Input Connector Fuse Ingress Punch outs Mounting Keyhole Meter Point Input JM1 Meter Point Input JM8 Display Modem Port Serial RS232 Ethernet Port Pulse In Terminal Blocks Pulse Out Connector Cover Screw Location Cover Screw Location Cover Screw Location Cover Screw Location ...

Page 12: ...ing this entire set of instructions The equipment must be accessible to authorized personnel only Equipment must be installed in areas where access can be restricted NEVER work alone Before performing visual inspections tests or maintenance of this equipment disconnect all sources of electric power Assume that all circuits are live until they have been completely de energized tested and tagged Pay...

Page 13: ...e items listed above are included with the shipment and visually inspect them for damage If any parts are missing or damaged contact your Triacta representative Pre Installation Checklist The installer must provide the following information tools and equipment before proceeding with the installation certified current transformers for metering not supplied an appropriate 20 Amp maximum circuit brea...

Page 14: ...the main electrical panel and any sub panels Portable or permanent lighting must be available to provide the installers with a clear view of the equipment and of the installation environment Each installation may vary depending on physical site restrictions Installation Procedures This section provides information about activities that must be performed to install the PowerHawk 6212 6312 and 6412 ...

Page 15: ...board surface use cylinder plugs 1 Remove the front cover from the meter by removing the four screws with a 2 Phillips screwdriver Retain the cover and screws for later re installation 2 Mount the PowerHawk meter on the wall and secure it by inserting a screw in each mounting keyhole and tightening the screws Figure 4 Mounting Dimensions and Clearances 11 0 in 27 9 cm 6312 10 67in 27 1cm 6 in 15 2...

Page 16: ...ass of 0 3 or better with a 150VA rating NOTE Voltage transformer burden depends on the control power source If control power is provided separately not derived from the metered voltage then lower transformer burden may be acceptable Contact your local Triacta representative for details Voltage transformers must be mounted in a listed electrical enclosure Mount the voltage transformer enclosure be...

Page 17: ...se 480V installation H1 X1 H2 X2 H1 X1 H2 X2 H1 X1 H2 X2 C B A N N A B C 1 2 3 4 12 Z 5 6 7 8 13 11 12 Shorting block detail 10 9 Legend 1 Shorting block enclosure 2 Shorting block 3 Breaker panel 4 Current transformer 5 Load breaker 6 Meter breaker 7 Transformer enclosure 8 PowerHawk meter 9 Load 10 Cable 11 Shorting jumper 12 Shorting block 13 DIN rail ...

Page 18: ...h of the meter operator and must be labeled as such Opening the disconnect or breaker is the disconnect device For multiple PowerHawk meter installations the same disconnect can be used to power all meters and must be labeled for all meters it supplies power to The disconnect device must meet IEC 60947 1 IEC 60947 3 and or comply with the local electrical code To install the power cable in a 120 2...

Page 19: ...an one meter is being installed repeat this procedure for each additional meter For a single phase panel see Figure 7 connect meter terminal A to the voltage disconnect phase A red wire meter terminal B to the voltage disconnect phase B black wire meter neutral terminal to neutral bar in the voltage disconnect panel white wire earth wire to earth post using lug provided meter terminal C is not con...

Page 20: ... voltage disconnect phase B black wire Meter terminal C to the voltage disconnect phase C blue wire Meter neutral terminal to neutral bar in the voltage disconnect panel white wire Earth wire to earth post using lug provided Figure 8 PowerHawk meter 120 208V three phase wye service connection Phase A red Phase B black Phase C blue Neutral white Earth AUXA to A shorting jumper AUXN to N shorting ju...

Page 21: ...PowerHawk 6212 and PowerHawk 6312 on page 16 The PowerHawk 6412 uses 5A secondary CTs For instructions see Installing the 5A CTs on the PowerHawk 6412 on page 19 Current transformers connect to the PowerHawk 6212 and PowerHawk 6312 meters through the 50 conductor CT cable provided with the meter Table 2 describes the CT wire pairs and the cable color scheme for each meter point You can also find t...

Page 22: ...the CTs to the cables connect the cables to the PowerHawk meter To install the mA current transformers on the PowerHawk 6312 or the 0 333V current transformers on the PowerHawk 6212 follow these steps Energy Flow Load Source X1 X2 H1 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Turn off all power supplying this equipment before working on or inside the equipment Always use a properly rat...

Page 23: ...rly rated voltage sensing device to confirm power is off 4 Feed the CT cable into the panel through an appropriate punch out with an approved strain relief 5 Strip the plastic sheaths back on the cable to an appropriate length to expose the wire pairs Cut and strip the CT leads and wire pair leads to an appropriate length Crimp the CT leads to the wire pairs for each meter point 6 When using solid...

Page 24: ...lack Brown MP4 1 Black Brown MP7 1 Black Brown MP3 2 Black Yellow MP4 2 Black Yellow MP8 1 Black Yellow MP3 3 Black Blue MP5 1 Black Blue MP9 1 Black Blue MP4 1 Green Yellow MP5 2 Green Yellow MP10 1 Green Yellow MP4 2 Green Blue MP6 1 Green Blue MP11 1 Green Blue MP4 3 Green White MP6 2 Green White MP12 1 Green White MP5 1 Blue White MP7 1 Blue White MP13 1 Blue White MP5 2 Green Orange MP7 2 Gre...

Page 25: ...he power feed to the panel where the CTs are being installed 3 Route the free end of the cable out of the meter enclosure through the slot in the base of the chassis 4 Strip the plastic sheaths back to an appropriate length to expose the wire pairs Cut and strip the wire pair leads to an appropriate length 5 Connect the wire pair leads from the meter to the CT shorting block See Table 3 for the co...

Page 26: ...nnecting the 5A CT wiring harness P8 P7 P6 6 P5 P4 P3 P2 P1 1 2 3 3 1 Legend 1 Cable tie down point 2 10 100 BaseTX Ethernet port 3 Pulse in terminal block P1 Meter point 1 connector plug P2 Meter point 2 connector plug P3 Meter point 3 connector plug P4 Meter point 4 connector plug P5 Meter point 5 connector plug P6 Meter point 6 connector plug P7 Meter point 7 connector plug P8 Meter point 8 con...

Page 27: ...ack Orange MP4 1 Black Orange MP7 1 Black Orange MP3 2 Red White MP4 2 Red White MP8 1 Red White MP3 3 Red Green MP5 1 Red Green MP9 1 Red Green MP4 1 Red Blue MP5 2 Red Blue MP10 1 Red Blue MP4 2 Red Yellow MP6 1 Red Yellow MP11 1 Red Yellow MP4 3 Red Brown MP6 2 Red Brown MP12 1 Red Brown Cable 2 Cable 2 Cable 2 MP5 1 Black Red MP7 1 Black Red MP13 1 Black Red MP5 2 Black White MP7 2 Black White...

Page 28: ...erHawk meter Configuration Guide for instructions on how to configure default static IP addresses Start Up Sequence Use the following procedure to start up the PowerHawk meter 1 Ensure that all CT and reference voltage wiring is securely installed 2 Remove all tools from the work area 3 Re install all cover plates and equipment covers 4 Power up the meter The LCD on the front panel of the meter in...

Page 29: ...rol the information presented on the LCD The display has a normal and a diagnostics mode The PowerHawk meter starts in normal mode and enters diagnostics mode when the Display button is pressed and held for 5 seconds To adjust the contrast hold down the Display button and use the right and left arrow buttons to increase and decrease the contrast respectively Normal Mode In Normal mode the Display ...

Page 30: ...me server IP address Default IP address Default NetMask Default gateway PPP user name Phone number AT command string Alternate phone number Unit serial number Firmware build number Ethernet port MAC address Firmware revision Voltage transformer ratio Recording the Meter Map The final step in the installation process is to complete the Installation Record and record the mapping of the meters to the...

Page 31: ...930 108 01 A 04 PowerHawk 6212 6312 and 6412 meters 01 2011 Installation 2011 Triacta Power Technologies All Rights Reserved 25 Figure 12 Installation Record sample shown ...

Page 32: ...m the unit 3 Locate fuse F1 at the top left corner inside the unit 4 Remove the fuse cover then remove the fuse from the holder as shown in Figure 13 5 Replace fuse F1 with a fuse that meets the specifications listed in Table 1 on page 2 6 Replace the fuse cover 7 Re install the cover and turn on the power source Figure 13 Replacing the fuse DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH A...

Page 33: ... be installed in areas where access can be restricted Servicing the equipment No preventive maintenance is required on any of the equipment Visually inspect the equipment yearly and ensure it is free of dust or other particles If necessary wipe with a clean cloth Component servicing Individual components are not user serviceable and must be returned to Triacta Power for repair If an equipment faul...

Page 34: ...s All Rights Reserved 28 Graphical symbols Table 5 shows the graphical symbols that appear on the equipment Table 5 Graphical symbols that appear on equipment Symbol Description Indicates the supply wire protective earth also known as chassis ground for the primary ground This symbol indicates a replaceable fuse ...

Page 35: ...anel 13 installation in a three phase wye panel 14 internal view 4 5 maximum altitude 2 maximum pulse per second 2 measurement accuracy 2 minimum pulse width 2 mounting 9 NVM storage 2 onboard Ethernet port 2 onboard modem 2 operating humidity 2 operating temperature 2 pollution degree 2 pulse inputs 1 and 2 2 reference input voltage 2 reference voltage tolerance 2 serial port 2 specifications 2 s...

Page 36: ...PowerHawk 6212 6312 and 6412 meters 930 108 01 A 04 Index 01 2011 2011 Triacta Power Technologies All Rights Reserved 30 English W weight 2 ...

Page 37: ...930 108 01 A 04 PowerHawk 6212 6312 and 6412 meters 01 2011 usernotes 2011 Triacta Power Technologies All Rights Reserved 31 USER NOTES ...

Page 38: ...PowerHawk 6212 6312 and 6412 meters 930 108 01 A 04 user notes 01 2011 2011 Triacta Power Technologies All Rights Reserved 32 ...

Page 39: ...930 108 01 A 04 PowerHawk 6212 6312 and 6412 meters 01 2011 2011 Triacta Power Technologies All Rights Reserved ...

Page 40: ...onsibility is assumed by Triacta Power for any consequences arising out of the use of this material 930 108 01 A 04 2011 Triacta Power Technologies All Rights Reserved 01 2011 Triacta Power Technologies Inc 7 Mill Street Almonte Ontario K0A 1X0 www triacta com PowerHawk 6312 and 6412 meters Installation Guide ...