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Prestige SOLO 399

Burner Mounting Plate Kit

3

17. Install  new  burner  plate  gasket  onto  heat

exchanger.

18. Re-assemble the burner mounting plate assembly

onto  the  heat  exchanger.  Ensure  the  burner  plate

gasket  and  combustion  chamber  insulation  is  in

place and not damaged.

19. Check combustion chamber insulation alignment

with the burner mounting plate. The combustion

chamber  insulation  igniter  cutout  should  align

with the opening in the burner mounting plate. If

not properly aligned, remove the burner mount-

ing  plate  and  reposition  combustion  chamber

insulation.

Misalignment of combustion chamber insulation

can cause unreliable boiler operation.

20. Hand tighten the burner mounting plate nuts to

hold the burner plate in place. Once all mount-

ing nuts are in place, use a wrench to tighten

using an alternating pattern until the gasket is

slightly  compressed.  See Table  2,  page  7  for

torque specifications.

21. Re-assemble the blower onto the burner mount-

ing  plate  using  the  new  blower  gasket  and

reconnect  the  wiring  harness  connectors.

Tighten  nuts  evenly.  See  Table  2,  page  7  for

torque specifications.

22. Remove  gasket  from  the  end  of  the  gas  pipe

where  it  connects  to  the  gas  valve  and  install

new gas pipe gasket provided in the kit.

23. Re-assemble  the  gas  supply  connection  and

wire  harness  to  the  gas  valve.  See  Fig.  5  for

wire  colors.  Tighten  the  union  using  two

wrenches. See Table 2, page 7 for torque speci-

fications. Open the external manual gas valve.

Check  gas  piping  for  any  leaks  and  repair  if

necessary.

NOTICE

Burner 

Head

Burner 

Mounting Plate

Burner Head

Gasket

Fig. 2: Burner  Head and Gasket Assembly

Fig. 3: Alignment Tool Installation

Fig. 4: Combustion Chamber Insulation Installation

Summary of Contents for PSRKIT39

Page 1: ...rdous situation which if ignored can result in serious injury or substantial property damage For your safety turn off electrical power supply at service panel and allow unit to cool before proceeding...

Page 2: ...ors from the blower and remove the blower retaining nuts Remove the blower with venturi and gas valve from the unit 11 Remove the 10 mm nuts and remove the burn er mounting plate assembly from the hea...

Page 3: ...g nuts are in place use a wrench to tighten using an alternating pattern until the gasket is slightly compressed See Table 2 page 7 for torque specifications 21 Re assemble the blower onto the burner...

Page 4: ...is operating at optimum conditions The combustion testing and adjustments must be performed by a qualified installer service agency or the gas supplier All com bustion measurements must be perform wit...

Page 5: ...wrench see Fig 5 as follows Counter clockwise adjustment of OFFSET SCREW at Low Fire O2 increases and CO2 decreases Clockwise adjustment of OFFSET SCREW at Low Fire O2 decreases and CO2 increases 5 P...

Page 6: ...mbustion level is set at high fire manually place the boiler into low fire mode by pressing the LEFT button to adjust firing rate down to 1 low fire 8 If the CO2 combustion level at low fire is not wi...

Page 7: ...for latest recommendations 2 Wear long sleeved loose fitting clothing gloves and eyes protection 3 Assure adequate ventilation 4 Wash with soap and water after contact 5 Wash potentially contaminated...

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