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Prestige SOLO 110 and EXCELLENCE

Natural to LP Conversion

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15.  Using  a  T-25  Torx  wrench  remove  the  three

screws  attaching  the  gas  valve  to  the  venturi.

Note the orientation of the gas valve to the ven-

turi  for  reference  later  when  the  gas  valve  is

reassembled to the venturi.

16. Seat the brass orifice into the black gasket on

the gas valve.  The black rubber orifice gasket

must remain attached to the gas valve as it will

hold the orifice. See Fig. 3.

Failure to retain the rubber orifice gasket on the gas

valve will cause an improper seal between the gas

valve and the venturi resulting in a potential gas

leak.  Any potential gas leakage may result in death,

serious injury or substantial property damage.

17. Reassemble the gas valve onto the venturi using

the three T-25 Torx screws.  Ensure the gas valve

is orientated with the venturi correctly.

18. Use the included alignment tool to install the

new combustion chamber insulation in the heat

exchanger.
- Insert  the  alignment  tool  into  the  igniter

opening as shown in Fig. 4.

- Install the new combustion chamber insula-

tion in the heat exchanger so that the align-

ment  tool  goes  over  the  correct  heat

exchanger stud as shown in Fig. 5.

- Remove the alignment tool.

19. Re-assemble the burner mounting plate assembly

onto  the  heat  exchanger.  Ensure  the  burner  plate

gasket  and  combustion  chamber  insulation  is  in

place and not damaged, replace gasket if necessary. 

WARNING

Burner Head

Burner Mounting

Plate

Burner Head

Gasket

Fig. 2: Burner  Head and Gasket Assembly

 

Gas Valve 

Blower 

Venturi

Throttle

Screw

Insert Brass 

Propane Orifice. 

Maintain Black Gasket

on Gas Valve

Fig. 3:  Venturi/Gas Valve Assembly

Fig. 4: Alignment Tool Installation

Summary of Contents for PSRKIT65

Page 1: ...lade Putty Knife Indicates a potentially hazardous situation which if ignored can result in serious injury or substantial property damage For your safety turn off electrical power supply at service panel and allow unit to cool before proceeding Failure to do so can cause severe personal injury or death Indicates special instructions on installa tion operation or maintenance which are important to ...

Page 2: ...tion cable from the igniter MCBA and remove the ground wire at the igniter To ease the removal of the burner assembly remove the top jacket access panel 10 Disconnect the wiring harness connectors from the blower and remove the blower retaining screws Remove the blower with venturi and gas valve from the unit 11 Remove the 10 mm nuts and remove the burn er mounting plate assembly from the heat exc...

Page 3: ...o the venturi using the three T 25 Torx screws Ensure the gas valve is orientated with the venturi correctly 18 Use the included alignment tool to install the new combustion chamber insulation in the heat exchanger Insert the alignment tool into the igniter opening as shown in Fig 4 Install the new combustion chamber insula tion in the heat exchanger so that the align ment tool goes over the corre...

Page 4: ...lure to check for gas leaks can cause severe personal injury death or substantial property damage 24 Re attach the ignition cable MCBA and the ground wire to the ignitor 25 Reattach the air inlet elbow to the venturi 26 Reposition the control panel 27 Replace the front jacket panel and secure with the thumb screw on the upper edge of the unit 28 Install the top jacket access panel 29 Turn power to...

Page 5: ... The control panel will display a L followed by the current boiler temperature when placed into low fire test mode 4 If the CO2 combustion level at low fire is not within 0 2 of the combustion level measured at high fire remove the offset cover screw and adjust the plastic OFFSET SCREW using a T 40 Torx wrench see Fig 6 as follows Counter clockwise adjustment of OFFSET SCREW at Low Fire O2 increas...

Page 6: ...nt of the THROT TLE SCREW at High Fire 100 firing rate O2 decreases and C02 increases Clockwise adjustment of the THROTTLE SCREW at High Fire 100 firing rate O2 increases and CO2 decreases 7 Once the combustion level is set at high fire manually place the boiler into low fire mode by pressing the LEFT button to adjust firing rate down to 1 low fire 8 If the CO2 combustion level at low fire is not ...

Page 7: ...h for latest recommendations 2 Wear long sleeved loose fitting clothing gloves and eyes protection 3 Assure adequate ventilation 4 Wash with soap and water after contact 5 Wash potentially contaminated clothes sepa rately from other laundry and rinse washing machine thoroughly 6 Discard used insulation in an air tight plastic bag Niosh Stated First Aid Eye Skin Immediately irrigate Breathing Clean...

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